Quality Engineer

Mazda Toyota Manufacturing; Madison (AL); On-site; USD 60,000 - 80,000; Full time

Benefits offered by this job

Comprehensive healthcare and wellness plans

401K Savings Plan with company match

Paid Holidays and Paid Time Off

Vehicle Discount Program

Child Care Assistance Program

Relocation Assistance if applicable

Job summary

An automotive manufacturing company is seeking a Quality Engineer to lead and develop the quality management system. The role involves collaborating with teams, managing supplier quality, and ensuring completed vehicle standards. Candidates should have a high school diploma or equivalent, relevant manufacturing experience, and strong decision-making skills. Benefits include comprehensive healthcare and a 401K plan. This position is located in Madison, Alabama, with a focus on fostering a diverse and inclusive work environment.

Qualifications

• Experience with supplier development or project part launch.
• Ability to read part/component drawings and convey technical information.
• Manufacturing or engineering experience with a preference for quality engineering.

Responsibilities

• Lead establishment and ramp-up of quality engineering.
• Develop and sustain quality management system.
• Ensure project milestone management and follow-up.
• Responsible for training, process development, and equipment validation.

Skills

Supplier development

Project management

Decision making

Manufacturing experience

Microsoft Office proficiency

Education

High School Diploma or GED

Bachelor's degree in engineering or technical field

Job description

We believe that sharing common values and bringing together ideas from all people of a community triggers more engagement, creativity and performance. By inspiring each other and fostering an inclusive, friendly environment that helps us thrive as individuals we create a unique and cooperative work sphere. We value diversity and inclusion and care for everybody that supports us with his and her skills. Find your future with us and join our team!

What You Do

Initially will lead the establishment and ramp-up of quality engineering at a large, high-volume, cutting-edge automotive manufacturing operation.

As part of the above, and on an ongoing basis will also:

• Develop and sustain the Mazda Toyota Manufacturing USA Business (Quality) Management System
• Establish strong team member relations at all levels and provide support for people development, coaching and mentoring with a focus on teamwork and inclusion
• Collaborate with Japanese team members from Mazda and Toyota
• Responsible for Supplier/ Business Quality Management and systems through the Quality Engineers
• Responsible for Completed Vehicle quality and supplier inspection standards
• Responsible for creating and maintaining Completed Vehicle inspection standards
• Develop plans and strategies that support division policies and business plan with good milestone management.
• Promptly identify and analyze manufacturing process related problems
• Analyze customer (internal and external) data and create plans to visualize and improve (why made and why shipped)
• Develop actions for Quality improvement and stabilization
• Follow-up on shop activities and support countermeasure development when projects, Key Performance Indicators (KPIs) or plans fall behind
• Improve the areas of Safety, Quality, Productivity, Cost and Development Key Performance Indicators (KPIs) for Mass Production and New Model launch
• Ensure daily floor management systems supporting long-term strategy development and achievement
• Support organizational capability development in problem solving
• Develop short and long-term quality department strategies supporting Mazda Toyota Manufacturing USA initiatives
• Ensure project milestone management with follow-up and next steps
• Lead Daily Floor Management ensuring quality parts to the customer
• Use Floor Management Systems to visualize the floor condition and promote KPI improvement
• Responsible for training, process development, equipment validation, systems, and document control
• Manage new model and capital budgets
• Ability to drive company vehicle (MVR check required) for quality testing on and off site
• Supporting launch of new product for Parts, Stamping, Doors, Body, Paint, Sealers, and adhesives during Major/ Minor model, running changes, and Mass Production
• Leading root cause analysis with Early Detection Early Resolution of MTM Raw Material and Parts Assurance including but not limited to: Troubleshooting, analysis and approvals; Material/ Parts Inspection standard development, investigation and countermeasure, controls, evaluation, escalation and management, parts quality, and workability studies of new material development
• Lead the investigation of non-conformance, working with supplier and technical staff to provide quick resolution and establishing corrective actions preventive actions to avoid reoccurrence.
• Ability to work outside of typical business hours and travel as needed (domestically and internationally)

What You Bring

• High School Diploma or GED
• Experience with Supplier development, or project management, and/or project part launch
• Quick, timely, innovative, factual/ accurate, result oriented decision making, driven self-starter, and team player
• Experience reading part/component drawings and conveying technical information
• Experience with presentation development and execution
• Manufacturing, Production or Engineering experience in a manufacturing environment; with a preference for Quality Engineering experience
• Demonstrated proficiency in Microsoft Office Suite of Products

What Will Set You Apart

• Bachelor's degree in engineering, or technical field (Science, Technology, Math)
• 2+ years of relevant experience in Manufacturing, Production or Engineering experience in a manufacturing environment; with a preference for Quality Engineering experience
• Experience with development of PFMEA’s, and manufacturing control plans
• Experience in strategic planning, and project management
• Japanese language or professional experience working with a Japanese or other internationally - owned company
• Experience with consensus building
• Experience with the development, testing, launch, and commercialization of automotive paints, sealants and adhesives, and parts

What We Offer

At Mazda Toyota Manufacturing USA Inc., we offer the opportunity to end each day with a smile and a sense of pride in the work that you do. Our innovative, inclusive environment allows every single one of our team members the chance to learn from others and do something that matters – from building vehicles that lead in quality & value to making a true difference in Mazda Toyota Manufacturing and our hometown North Alabama community.

• Comprehensive healthcare and wellness plans
• 401K Savings Plan featuring a company match.
• Paid Holidays and Paid Time Off
• Vehicle Discount Program
• Child Care Assistance Program
• Relocation Assistance (if applicable)

Equal Opportunity Statement

We are committed to diversity and inclusivity.