Quality Engineer

Clear Align, LLC; King of Prussia (PA); On-site; USD 90,000 - 130,000; Full time

Job summary

Clear Align, LLC, based in King of Prussia, PA, is seeking a Quality Engineer to ensure optical components and assemblies meet strict precision and reliability standards. This on‑site role supports manufacturing, engineering, and supply chain to reduce defects through AS9100‑driven processes and disciplined inspection.

You will learn the quality systems, prepare AS9102 FAI reports, conduct supplier quality reviews, and contribute to internal audits and continuous improvement projects.

Qualifications

• Detail‑driven inspector with strong visual acuity and manual dexterity.
• Able to interpret drawings, specifications, and work instructions.
• Self‑starter with a positive, improvement‑focused mindset.
• Highly organized with strong attention to detail and cleanliness.
• Ability to manage multiple tasks and set priorities effectively.
• Experience with AS9100 or similar quality management systems.

Responsibilities

• Analyze and inspect optical, mechanical, and electrical assemblies to ensure compliance with specifications.
• Lead supplier quality improvement initiatives and drive corrective actions.
• Prepare AS9102 First Article Inspection (FAI) reports for customer submission.
• Support internal audits, NCR documentation, and MRB reviews.
• Collaborate with engineering, production, and supply chain to improve processes.

Skills

Detail‑Driven Inspector

Clear Communicator

Process‑Oriented Problem Solver

Team‑Centered Professional

Organized & Efficient

Quality‑Focused Thinker

Education

B.S. degree in Engineering

Tools

Calipers

Micrometers

Drop gauges

Interferometers

MTF testing

Scratch/dig inspection

Job description

Corporate Headquarters, King of Prussia, PA

The mission of the Quality Engineer is to ensure Clear Align’s optical components, assemblies, and systems meet the highest standards of precision, reliability, and military-grade performance. This is an on‑site position based at our King of Prussia, PA facility. The role supports manufacturing, engineering, and supply chain teams by driving quality excellence, ensuring compliance with AS9100 requirements, and reducing defects through disciplined inspection, root cause analysis, and corrective action. Your work directly supports mission‑critical defense, aerospace, and national security programs.

In Your First Year You Will (What Success Looks Like)

0–90 Days — Quality & Compliance Foundations

• Learn Clear Align’s quality systems, processes, inspection methods, and documentation workflows.
• Gain working knowledge of optical mechanical and electrical assembly, system integration and testing, and customer quality requirements.
• Review existing AS9102 documentation, supplier records, and internal audit structures.
• Support routine inspection activities, calibration records, NCR documentation, and MRB reviews with guidance.

By 6 Months — Independent Quality Engineering Support

• Independently prepare AS9102 First Article Inspection (FAI) reports for customer submission.
• Conduct supplier quality reviews, issue supplier corrective action requests (SCARs), and track follow‑through.
• Participate in customer audits and respond professionally to quality concerns and corrective action requests.
• Perform internal audits and document nonconformances, including root cause and corrective action reports.
• Support engineering and production in improving quality processes, documentation, and inspection methods.

By 12 Months — Quality Leadership, Process Improvements & Compliance Strengthening

• Operate as a primary quality engineering resource for optical, mechanical, and electrical assembly and system integration programs.
• Lead supplier quality improvement initiatives that reduce defects and improve incoming material reliability.
• Drive internal continuous improvement projects that enhance yields, reduce scrap, and improve process control.
• Serve as an active member of the Material Review Board and contribute to high‑impact problem resolution.
• Enhance AS9100 compliance through improved audit readiness, documentation accuracy, and quality reporting.
• Maintain Calibration records and review production floor readiness by maintaining tooling identification.

How You Know You Are Winning

• Products consistently meet inspection, customer, and AS9100 requirements.
• Supplier issues decrease as corrective actions become more effective and proactive.
• FAI packages are accurate, complete, and delivered on time to internal teams and customers.
• Internal audits show fewer repeat findings and stronger compliance readiness.
• Engineering and production teams view Quality as a collaborative, solutions‑focused partner.
• Defects, rework, and nonconformances decrease through effective root cause analysis and corrective action.

Position Requirements

Who You Are (Core Strengths & Competencies)

• Detail‑Driven Inspector: Strong visual acuity, manual dexterity, and precision in performing technical inspections.
• Clear Communicator: Able to communicate effectively with suppliers, customers, engineering, and internal teams.
• Process‑Oriented Problem Solver: Skilled in root cause analysis, corrective action, and continuous improvement.
• Team‑Centered Professional: Works well both independently and collaboratively across functions.
• Organized & Efficient: Maintains clear documentation, manages multiple priorities, and meets deadlines.
• Quality‑Focused Thinker: Upholds high standards of cleanliness, accuracy, and compliance.

Must‑Have Qualifications

• Excellent visual acuity and manual dexterity.
• Ability to work independently and collaboratively within a team environment.
• Strong verbal and written communication skills.
• Self‑starter with a positive, improvement‑focused mindset.
• Highly organized with strong attention to detail and cleanliness.
• Ability to manage multiple tasks and set priorities effectively.
• B.S. degree in Engineering or equivalent experience.
• 5+ years of related quality engineering experience.
• U.S. Person with ability to obtain security clearance if required.
• Experience with AS9100 or similar quality management systems.
• Competency with calipers, micrometers, drop gauges, and other metrology tools.
• Experience with interferometers, MTF testing, scratch/dig inspection.
• Ability to interpret drawings, specifications, and work instructions.

Preferred Extras

• ASQ Certified Quality Engineer (CQE).
• Experience with Visual Manufacturing ERP.
• Training or experience in AS9100 internal auditing.

At Clear Align we have a clear vision: to be the place where a diverse mix of talented people come, stay and do their best work. We pride ourselves on bringing the best infrared surveillance solutions, and we know our company runs on the hard work and dedication of our passionate and creative employees.