Quality Engineer

Borusan Pipe US; Baytown (TX); On-site; USD 80,000 - 100,000; Full time

Job summary

Borusan Pipe US is seeking a Quality Engineer in Baytown, Texas, to ensure that steel pipe manufacturing meets quality standards and customer specifications. This role involves substantial collaboration with production and engineering teams, leading quality assurance activities, and performing root cause analyses on quality issues. The ideal candidate will have at least 5 years of experience in quality engineering, a relevant Bachelor’s degree, and strong skills in analysis and problem-solving. The position requires a hands-on approach within a production environment with some administrative work.

Qualifications

• 5+ years of quality engineering experience, preferably in steel, pipe, or heavy manufacturing.
• Strong knowledge of quality tools including SPC, FMEA, and root cause analysis.
• Experience in multi‑facility manufacturing environments required.

Responsibilities

• Ensure compliance with ISO/ASTM standards and customer specifications.
• Lead quality assurance activities across all plant operations.
• Analyze quality data and lead quality improvement projects.

Skills

Quality tools and methodologies

Analytical skills

Problem-solving

Communication skills

Education

Bachelor’s degree in Mechanical or Industrial Engineering

Tools

Excel

Minitab

Job description

The Quality Engineer is responsible for ensuring that all steel pipe manufacturing operations meet internal quality standards and customer specifications. This role leverages technical expertise and analytical skills to drive quality assurance, continuous improvement, and compliance across multi‑facility operations. The Quality Engineer works closely with production, maintenance, engineering, and management teams to identify root causes of quality issues, implement corrective actions, and optimize manufacturing processes. The position reports directly to the Director, Quality or as assigned.

Working Conditions

Primarily works within the production mill environment with moderate administrative office work. Exposure to heat, noise, and moving machinery; PPE required at all times. Must be able to stand or walk for extended periods, climb stairs, and occasionally lift up to 30 lbs. Shift work, including nights or weekends, may be required depending on production schedule or during major maintenance or start‑ups.

Qualifications

1. A Bachelor’s degree in Mechanical Engineering, Industrial Engineering, or a related field. Metallurgical degree preferred.
2. 5+ years of experience in quality engineering, preferably in steel, pipe, or heavy manufacturing operations.
3. Strong knowledge of quality tools and methodologies, including SPC, FMEA, root cause analysis, 8D, and continuous improvement frameworks.
4. Demonstrated experience with multi‑facility manufacturing environments and cross‑functional collaboration.
5. Strong analytical, problem‑solving, and project management skills.
6. Excellent communication skills, including the ability to influence and train teams.
7. Familiarity with ISO/ASTM standards, customer quality requirements, and regulatory compliance.
8. Proficiency with quality and reporting software (Excel, Minitab, or similar).
9. Team‑oriented, eager to learn, and able to work collaboratively across multiple departments.

Responsibilities

Safety & Compliance

1. Ensure compliance with industry standards, ISO/ASTM requirements, and customer‑specific specifications.
2. Partner with regulatory and legal teams to address compliance and certification matters.
3. Promote a culture of safety, quality, and continuous improvement across all operations.

Quality Management & Assurance

1. Lead quality assurance activities across all plant operations, including ERW Mill, Stretch Reduction Mill, Heat Treat, Hydro Testing, Warehouse, Yard, Shipping, and Maintenance.
2. Conduct inspections, audits, and testing to ensure adherence to customer specifications, internal standards, and regulatory requirements.
3. Investigate non‑conforming products or process deviations, perform root‑cause analysis, and develop corrective and preventive actions (CAPA).
4. Ensure that quality documentation, procedures, and records are maintained and updated according to standards.

Data Analysis & Reporting

1. Analyze quality data and metrics, including scrap rates, rejection trends, customer complaints, and process capability, to identify improvement opportunities.
2. Generate and present reports and recommendations to management for process enhancements and quality initiatives.
3. Support compliance reporting for internal audits, customer audits, and regulatory inspections.

Continuous Improvement & Process Optimization

1. Lead and support quality improvement projects across multiple facilities, applying Lean, Six Sigma, or other process improvement methodologies.
2. Partner with maintenance and engineering to implement process improvements that enhance product quality, reliability, and throughput.
3. Mentor and guide junior engineers or technicians in quality best practices and problem‑solving methods.

Cross‑Functional Collaboration

1. Collaborate with production, maintenance, engineering, and management teams to integrate quality into all aspects of operations.
2. Provide technical guidance and expertise in resolving complex quality issues.
3. Support new product introductions, process changes, and equipment upgrades from a quality perspective in a global manufacturing context.

Authority and Obligation

1. This position has the authority to stop work for reasons of quality or safety.
2. Other duties as assigned.