Quality Control Inspector - 2nd Shift Brunk HQ · Lake Geneva, Wisconsin

Brunk Industries, Inc.; Lake Geneva (WI); On-site; USD 48,000 - 64,000; Full time

Job summary

Brunk Industries, Inc. is seeking a Quality Control Inspector to perform inspection and testing to ensure components meet customer specifications.

The role involves visual, mechanical, and dimensional inspections, documentation, and collaboration with QA to support compliant manufacturing processes. Candidates should have a high school diploma or GED and experience in medical device quality is preferred.

Qualifications

• High school diploma or GED required.
• Experience in quality field in medical devices preferred.

Responsibilities

• Execute visual, mechanical, and environmental inspections and record results per the documented inspection plan.
• Perform final inspections on components and assemble quality documentation for shipment.
• Conduct in-process inspections and monitor components during operations.
• Perform first article, verification, and validation inspections as directed by QA leadership.
• Use inspection tools including micrometers, calipers, CMM, and automated vision systems.
• Apply inspection data to SPC formats and follow the prescribed reaction plans.
• Coach plant operators on inspection gauging techniques and promote teamwork.
• Engage in Yellow Belt projects and corrective/preventive actions as needed.
• Maintain a clean, safe workstation and follow all safety procedures.

Job description

Job Function:

The Quality Control Inspector will perform inspection and testing responsibilities in accordance to Brunk Quality System to ensure that all manufactured components meet customer specifications.

Job Responsibilities:

• Complete documented training and fully understand all SOP/WI that apply to the Inspector duties as deemed by QA Manager.
• Execute visual, mechanical, physical inspection and record results to incoming material and sub-tier component operations per documented inspection plan.
• Perform / document final inspection on required components and compile accurate quality documentation package to accompany shipment.
• Execute in-process inspections & monitor each manufactured component during every operation.
• Perform first article, verification, validation inspections as deemed necessary by the Quality Supervisor and/or Quality Manager and document accordingly.
• Execute required inspections per documented plan by use of, but not limited to, micrometers, calipers, comparators, CMM, Automated vision systems, indicators, height gauges, profilometer and force gauges.
• Apply collected inspection data to SPC format as directed per documented inspection plan, analyze and follow reaction plan.
• Coach / Mentor in process Press Stamping Operators on the proper use and technique of inspection gauging or measurements.
• Actively participate in Yellow Belt projects or corrective and preventative action teams.
• Execute visual or dimensional sorting operations.
• Collect dimensional and visual inspection data under the direction of Quality Supervisor.
• Promote teamwork and effective communication within the department, as well as peers and management.
• Follow all safety procedures and regulations.
• Maintain a tidy and clean workstation, including floors.

Job Skills:

• Execute OGP Flash 500/ 302/ Quest 450 Measuremind and Zone 3 software programs.
• Analyze OGP Data output with the use of Smart Profile or Smart Fit software.
• Operate Keyence IM, VR, and LM Systems.
• Capable of data analysis using Minitab software.
• Operate micrometers, calipers, comparators, CMM, automated vision systems, indicators, height gauges, profilometer and force gauges.
• Proficiency in Microsoft Office, Plex.
• Educated in 21 CFR 820 regulatory requirements & TS13485.
• Statistical interpretation and educated reaction of Pro-Link / QC Calc software results.

Education and Experience:

Minimum educational requirements listed below may be substituted by relevant experience, learned competencies and/or certifications obtained throughout one’s career.

• High School Diploma or GED equivalent
• Previous experience in Quality Field in Medical Device Preferred

Work Environment / Physical Requirements:

Office, some work in manufacturing setting with noise, grinding dust & residue. Light lifting, (30 lbs or less)

Protective Clothing Required:

Must wear safety glasses, ear protection and safety shoes while in the manufacturing areas.

Brunk Industries, Inc.
Attn: Human Resources,
1225 Sage Street, Lake Geneva, WI 53147
Fax: [phone] EOE

With decades of expertise, innovation, and unwavering reliability, Brunk Industries transforms complex challenges into world-class metal forming solutions — working as a true extension of your team.

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