Quality Assurance Composite Assembly Inspector

Airbus; Erie (Erie County); On-site; USD 39,000 - 53,000; Full time

Job summary

Airbus Helicopters Canada Ltd is seeking a Quality Assurance Composite Inspector (Assembly) to inspect composite parts and kits, perform assembly/paint/trim inspection, and ensure conformance with drawings and inspection documents.

The role requires 5 years of composite inspection experience with ISO 9001/AS9100 experience; NDT/Ultrasonic inspection is an asset. Permanent full-time position based in Fort Erie with a focus on quality, safety, and continuous improvement.

Qualifications

• College Diploma in Mechanical Engineering Tech/Technologist or relevant experience.
• 5 years of composite experience in manufacturing/assembly inspection with ISO 9001/AS9100.
• NDT/Ultrasonic inspection experience an asset.

Responsibilities

• Perform Assembly Inspection/Paint Inspection following drawings and inspection plans.
• Inspect Trim, Lay-up, and Core components per MIDs and inspection docs.
• Record nonconformities and quarantine non-conforming parts with red tags.
• Create and maintain inspection plans and procedures.
• Lead root-cause and corrective action using Rapid 5 Whys, 8D tools, etc.

Skills

Blueprint readings

Measurement tools

Attention to detail

Communication skills

Education

College Diploma in Mechanical Engineering Technician or Technologist

Job description

WE’R LOOKING FOR A QUALITY ASSURANCE COMPOSITE INSPECTOR (ASSEMBLY)

POSITION LOCATION: FORT ERIE

The Quality Assurance Composites Inspector reports to the Supervisor, Composites Quality Assurance and is responsible for the inspection of all composite parts and kits. This includes performing assembly/ paint, trim, shipping, layup and core inspections of all parts to verify the high quality of the parts.

MAIN RESPONSIBILITIES

Assembly Inspection/Paint Inspection

• Visual Inspection
• Verify potting material shelf life
• Verify that inserts, components, etc. are installed as per drawing.
• Visual Inspection for improper or insufficient coverage, rough surfaces, pitting.
• Dust inclusions, orange peel, tears, sagging or blistering.
• Inspecting parts to planned MIDs and Inspection documents , drawings etc.
• Recording of nonconformities and quarantining non conforming parts with red tags.
• Create and maintain inspection plans and procedures.
• Participate and lead root cause and corrective action process using Rapid 5 Whys, 8D tools etc..
• Perform First Article Inspections to AS9102 requirements.
• Execute inspections to planned weekly and daily KPIs to Assembly Inspection Plans.
• Serve as a guide to Assembly technicians by sharing requirements and acceptance criteria for Inspection.
• Participate in all initial and recurrent training to maintain certifying staff authorities.

Trim Inspection

• Verification of tool validity
• Visual Inspection
• Inspection of parts to planned MIDs and Inspection documents , drawings etc.
• Participate and lead root cause and corrective action process using Rapid 5 Whys, 8D tools etc.
• Recording of nonconformities & quarantining non conforming parts with red tags.

Shipping Inspection

• Verify that all inspection stages have been completed.
• Inspecting parts to planned MIDs and Inspection documents , drawings etc.Recording of nonconformities & quarantining non conforming parts with red tags.
• Preparation of shipping documentation including Form Ones and C of Cs.
• Execute inspections to planned weekly and daily KPIs to Assembly Inspection Plans.
• Participate in all initial and recurrent training to maintain certifying staff authorities.
• Participate and lead root cause and corrective action process using Rapid 5 Whys, 8D tools etc.

Lay-up Inspection

• Review all materials in kits for shelf life & out life remaining
• Verification that all materials have been cut & identified with ply number & orientation
• Verification that Material Identification Sheets are complete.
• Verification validity of tooling.
• Visual Inspection to planned MIDs and Inspection documents , drawings etc.
• Execute inspections to planned weekly and daily KPIs to Assembly Inspection Plans.
• Participate and lead root cause and corrective action process using Rapid 5 Whys, 8D tools etc.
• Serve as a guide to Layup technicians by sharing requirements and acceptance criteria for Inspection.
• Recording of nonconformities & quarantining non conforming parts with red tags.

Core Inspection

• Verification validity of tooling
• Verification of conformity to templates and drawings
• Visual Inspection for damage, cell ruptures, contamination dust /oil
• Inspection of parts to planned MIDs and Inspection documents , drawings etc.
• Recording of nonconformities & quarantining non conforming parts with red tags.
• Execute inspections to planned weekly and daily KPIs to Assembly Inspection Plans.
• Participate and lead root cause and corrective action process using Rapid 5 Whys, 8D tools etc.

MINIMUM JOB REQUIREMENTS

Education

• College Diploma (Mechanical Engineering Technician or Technologist) or relevant experience

Experience:

• 5 years of composite experience (Manufacturing/Assembly Inspection), specifically with a Quality Assurance System (ISO 9001, AS 9100)
• NDT/Ultrasonic Inspection experience an asset

Knowledge, Skills, Demonstrated Capabilities:

• Ability to work under broad supervision
• Independent and able to work with a team
• Attention to detail
• Able to manage time effectively and prioritize work
• Professional working relationships with internal and external sources, including regulatory and quality certified agencies
• Able to work under pressure to meet demanding work schedules
• Excellent verbal and written communication skills
• Excellent problem solving skills
• Able to write accurate technical reports
• Ability to read various Blueprints
• Able to use measurement tools

This job requires an awareness of any potential compliance risks and a commitment to act with integrity, as the foundation for the Company’s success, reputation and sustainable growth.

Company:

Airbus Helicopters Canada Ltd

Employment Type:

Permanent

Experience Level:

Entry Level

Job Family:

Quality Inspection

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