QA Engineer - IB4

Foxconn Industrial Internet - FII; Houston (TX); On-site; USD 85,000 - 120,000; Full time

Benefits offered by this job

Medical insurance

Dental insurance

Vision insurance

401(k) plan

Paid time off

Job summary

Foxconn Industrial Internet - FII is seeking a Quality Assurance Engineer to ensure the reliability of refurbished GPUs and servers. The role emphasizes inspection, testing, and process optimization to meet industry standards and customer expectations.

You will develop SOPs, maintain quality documentation, and manage RMA processes with cross‑functional teams. The position requires a strong hardware testing background, failure analysis skills, and experience in a manufacturing/refurbishment

Qualifications

• Bachelor’s degree in Engineering or related field.
• 5+ years of experience as a Quality Engineer in electronics/IT hardware/refurbishment.
• Experience with control plans and PFMEA.
• Strong knowledge of statistical analysis, DOE.
• Familiarity with Six Sigma, 8D, and FMEA methodologies.
• Experience with automated and manual hardware testing tools.

Responsibilities

• Perform incoming, in-process, and final inspections on refurbished GPUs and servers.
• Conduct functional and performance tests including stress tests and burn-in.
• Identify defects via diagnostic tools and perform root cause analysis.
• Verify firmware updates, drivers, and configurations during refurbishment.
• Develop and implement SOPs for refurbishment quality assurance.
• Utilize Lean, Six Sigma, 8D, and A3 methods to improve processes.
• Maintain quality reports, NCRs, and CAPA actions.

Skills

Quality engineering

Control Plans

PFMEA

DOE

Statistical analysis

Six Sigma

8D

Root cause analysis

Cross-functional teamwork

Documentation

Education

Bachelor’s Degree in Engineering

Tools

ISO 9001 tools

Job description

Summary

We are seeking a Quality Assurance Engineer to join our team and ensure the reliability and performance of refurbished GPUs and servers. The role focuses on inspection, testing, process optimization, and compliance to ensure that all products meet industry standards and customer expectations. The ideal candidate has a strong background in hardware testing, failure analysis, and quality improvement within a manufacturing or refurbishment environment. This position is responsible for developing quality practices, Standard Operating Procedures (SOPs), and product documentation. The main objective is to maintain efficient and effective RMA processes while ensuring the product’s high quality is maintained. Locations: Houston (IB4) Business Units: CESBG Job Classification: Exempt

Key Responsibilities

• Conduct incoming, in-process, and final inspections on refurbished GPUs and servers to verify compliance with quality standards.
• Perform functional and performance tests on GPUs and servers, including stress tests, benchmarking, and burn-in testing.
• Utilize diagnostic tools to identify hardware defects, firmware inconsistencies, and compatibility issues.
• Verify proper firmware updates, driver installations, and system configurations during refurbishment.
• Develop and implement standard operating procedures (SOPs) for refurbishment quality assurance.
• Collaborate with the refurbishment team to troubleshoot and resolve quality issues.
• Use Lean, Six Sigma, 8D, or A3 methodologies to analyze and improve quality processes.
• Monitor and analyze defect rates, root cause analysis (RCA), and corrective actions to reduce failure rates.
• Ensure compliance with ISO 9001 and ESD handling.
• Maintain accurate quality reports, inspection logs, and non-conformance reports (NCRs).
• Participate in CAPA (Corrective and Preventive Actions) processes to address recurring quality issues.

Basic Qualifications

• Knowledgeable in development and maintenance of Control Plans and PFMEA.
• Failure Analysis experience is preferred.
• Strong background in statistical analysis, DOE.
• Excellent verbal and written communication skills.
• Attention to detail and problem-solving skills.
• Excellent interpersonal skills for building and maintaining relationships with customer.

Education and Experience

• Bachelor’s Degree in Engineering or related field.
• Five (5) years plus of working experience as a Quality Engineer, preferably in electronics, IT hardware, or refurbishment.
• Strong understanding of GPU architecture, server hardware, and diagnostic testing.
• Experience with failure analysis, ESD protection, and component-level troubleshooting.
• Proficiency in quality methodologies such as Six Sigma, 8D, and FMEA.
• Familiarity with automated and manual testing tools for hardware validation.
• Knowledge of industry standards (ISO 9001, R2, RoHS, and UL safety certifications).
• Strong problem-solving, data analysis, and documentation skills.
• Ability to work in a fast-paced, hands‑on environment with cross‑functional teams.
• Certifications: Six Sigma Green/Black Belt, ASQ Certified Quality Engineer (CQE), or IPC certifications.

Why Join Us

• Comprehensive benefits package including medical, dental, and vision insurance coverage.
• Basic life insurance and short‑term disability coverage provided by employer.
• Supplemental life insurance and long‑term disability coverage options available.
• 401K with employer contribution.
• Personal, Vacation, and Holiday paid time off for all full‑time employees.

Our company is an Equal Opportunity Employer (EOE). All qualified candidates will receive consideration without regard to race, color, religion, gender, sexual orientation, national origin, age, disability, or marital status in accordance with applicable federal, state and local laws.