PSM and RBI Engineer-Asset Integrity-Software-Oil & Gas Industry

Intertek USA; Santa Clara (CA); Remote; USD 100,000 - 160,000; Full time

Benefits offered by this job

Medical

Dental

Vision

Life insurance

Disability insurance

401(k) with match

Vacation/PTO

Tuition reimbursement

Job summary

Intertek USA is seeking a PSM and RBI Engineer to join the Asset Integrity Management team. The role is based in Santa Clara, CA, with remote work options and about 25% travel.

You will lead PSM activities, conduct RBI studies, and develop risk-based inspection plans to reduce risk across refinery and industrial facilities. Ideal candidates have 5+ years in process safety, RBI, or asset integrity, plus API 580/581 and OSHA PSM knowledge.

Qualifications

• Bachelor's degree in Mechanical, Chemical, Materials, or related engineering.
• 5+ years in process safety, RBI, or asset integrity.
• Working knowledge of OSHA PSM, API 580/581, API 510, API 570, API 579.
• Experience with refinery, petrochemical, chemical, power, or industrial facilities.
• Strong analytical, communication, and client-facing skills.

Responsibilities

• Lead and facilitate PSM activities including PHA/HAZOP, MOC, incident investigations, and compliance assessments.
• Perform RBI studies in accordance with API 580/581 methodologies.
• Identify damage mechanisms and evaluate PoF and CoF.
• Develop risk-based inspection plans, inspection intervals, and mitigation strategies using Intertek’s Aware APM software.
• Support Mechanical Integrity and Asset Integrity Management programs.
• Analyze inspection, corrosion, and operating data to assess equipment risk and remaining life.
• Conduct client workshops and present technical findings and recommendations.
• Support implementation of digital Asset Performance Management (APM) and RBI solutions.
• Prepare technical reports, risk assessments, and project deliverables.

Skills

Process safety

RBI

Asset integrity

API 580/581

OSHA PSM

Refinery experience

Education

Bachelor's degree in Mechanical/Chemical/Materials Engineering

Tools

Aware APM

Job description

Process Safety Management (PSM) and Risk Based Inspection (RBI) Engineer - Working Remotely.

Intertek, a leading provider of quality and safety solutions to many of the world’s top-recognized brands and companies, is actively seeking a PSM and RBI Engineer to join our Asset Integrity Management (AIM) team in Santa Clara, California, but working remotely. This is a fantastic opportunity to grow a versatile career in Process Safety Management.

Intertek's Asset Integrity Management (AIM) team provides asset life management support to infrastructure, facilities, and equipment through the conception, design, construction, commissioning, operations, and decommissioning phases. Intertek provides specialists and engineering support in all areas of Asset Integrity Management, including design, process safety, mechanical integrity, inspection and maintenance, operational and process support, corrosion, metallurgy, and risk analysis to provide you with Total Quality Assurance.Intertek is continually innovating and evolving to reduce risk for consumers, brands and organizations in every sector and industry around the world.

We go beyond Testing, Inspection and Certification of products: we are a Total Quality Assurance Provider to industries worldwide.

Our Purpose: Bringing quality, safety, and sustainability to life.

What are we looking for?

The PSM & RBI Engineer will support clients in improving process safety, asset integrity, and operational reliability through the implementation of Process Safety Management (PSM) and Risk-Based Inspection (RBI) programs. This role combines technical expertise, risk assessment, and client engagement to identify hazards, optimize inspection strategies, ensure regulatory compliance, and reduce operational risk. This position may travel about 25% of the time.

Salary & Benefits Information

The base wage or salary range for this position is $100 to $160 K. Individual compensation packages are based on a variety of factors unique to each candidate including skill set, experience, qualifications, and other job-related reasons.

In addition to competitive compensation packages, when working with Intertek you can expect benefits including medical, dental, vision, life, disability, 401(k) with company match, generous vacation / sick time (PTO), tuition reimbursement and more.

What you’ll do:

• Lead and facilitate PSM activities including PHA/HAZOP, MOC, incident investigations, and compliance assessments.

• Perform RBI studies in accordance with API 580/581 methodologies.

• Identify damage mechanisms and evaluate Probability of Failure (PoF) and Consequence of Failure (CoF).

• Develop risk-based inspection plans, inspection intervals, and mitigation strategies using Intertek’s Aware™ APM software.

• Support Mechanical Integrity and Asset Integrity Management programs.

• Analyze inspection, corrosion, and operating data to assess equipment risk and remaining life.

• Conduct client workshops and present technical findings and recommendations.

• Support implementation of digital Asset Performance Management (APM) and RBI solutions.

• Prepare technical reports, risk assessments, and project deliverables.

Minimum Requirements & Qualifications:

• Bachelor's degree in Mechanical, Chemical, Materials, or related Engineering discipline.

• 5+ years of experience in process safety, inspection, RBI, or asset integrity.

• Working knowledge of OSHA PSM, API 580/581, API 510, API 570, and API 579.

• Experience with refinery, petrochemical, chemical, power, or industrial facilities.

• Strong analytical, communication, and client-facing skills.

Preferred Requirements & Qualifications:

• API 580 & 581
• API 510
• API 570
• Professional Engineer (PE)

Intertek: Total Quality. Assured.

Intertek is a world leader in the Quality Assurance market, with a proven, high-quality business model and a global network of customer-focused operations and highly engaged subject matter experts. With passion, pace, and precision we work to exceed our customers’ expectations, while engaging with our employees to be 10X in their performance and professional growth.

Intertek is a drug-free workplace. As a condition of employment, certain positions may be required to pass a pre-employment drug test based on the type of work that will be performed.

We Value Diversity

Intertek’s network of phenomenal peopleare our greatest assets, and the diversity they bring fuels our success. Intertek is an Equal Employment Opportunity Employer that values inclusion and diversity. We take affirmative action to ensure all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, veteran status, or other legally protected characteristics.

For individuals with disabilities who would like to request accommodation, or who need assistance applying, please email [e-mail] call 1-877-694-8543 (option #5) to speak with a member of the HR Department.