Propulsion Engineer - Pressure Vessels Lead (COPV)

Vast; Long Beach (CA); On-site; USD 136,000 - 193,000; Full time

Benefits offered by this job

Medical, dental, and vision coverage

Equity

Paid time off

Onsite meals and snacks

Travel to suppliers and test sites

Job summary

Vast in Long Beach, CA seeks a Lead Propulsion Engineer to design, qualify, and own pressure vessels for Haven Station, from concept to flight qualification.

You will lead a team of engineers, review releases, coordinate with propulsion, ECLSS, and structures, and travel to suppliers and test sites as needed.

Qualifications

• Bachelor's degree in mechanical engineering, aerospace engineering, materials science, or equivalent experience.
• 4+ years of experience designing, analyzing, or testing pressure vessels or composite structures for flight or other high consequence use.
• Experience carrying hardware from design through build and test.

Responsibilities

• Lead the pressure vessel team: set technical direction, review the work, and develop the responsible engineers and analysts under you.
• Serve as technical authority over the Haven Station COPV and metallic tank designs, reviewing and approving releases from the responsible engineers.
• Set the analysis and test approach for the team: composite layup analysis, stress and fracture, proof, burst, cycle, and stress rupture testing.
• Lead failure investigations on prototype and qualification hardware and carry the findings into the next design iteration.
• Own tank requirements and interfaces with Propulsion, ECLSS, and Structures.
• Write and defend the qualification and fracture control approach for crewed flight.

Skills

Pressure vessel design

Composite structures analysis

Team leadership

Design reviews

Hands-on composites

Education

Bachelor's degree in mechanical engineering, aerospace engineering, materials science, or equivalent experience

Tools

Ansys

Abaqus

Femap/Nastran

WoundSim

Job description

Long Beach, California, United States

Vast is developing next-generation space stations and space infrastructure using an incremental, hardware-rich, and low-cost approach. Vast is rapidly developing its multi-module Haven Station to ensure a continuous human presence in space for America and its allies, enabling advanced microgravity research and manufacturing, and unlocking a new space economy for government, corporate, and private customers. Haven Demo’s 2025 success made Vast the only operational commercial space station company to fly and operate its own spacecraft. Next, Haven-1 is expected to become the world’s first commercial space station when it launches in 2027, followed by additional Haven modules. Additionally, the company recently announced Vast Satellite, a high-power satellite product line leveraging its space station components and the heritage of Haven Demo.

Headquartered in Long Beach, California, and with more than 1,000 employees and over a billion dollars in private capital, Vast has built the facilities required to manufacture and operate America’s next space station. The company plans to develop future habitats and systems for the Moon and Mars, dedicated space stations for government partners, and other crewed systems that will unlock the expanding long-term space economy.

Vast is looking for a Lead Propulsion Engineer, reporting to the Senior Manager, Propulsion Flight Hardware, to design and qualify the pressure vessels human-rated space stations.

Haven Station carries composite over-wrapped pressure vessels and metallic tanks for propulsion and for crew life support gases. Vast is building out a team to own the in-house design, development, and flight qualification of these pressure vessels.

You set the technical approach, review the designs and analyses before they release, and take an active technical role yourself. You will run a rapid, iterative development cycle and own the full product lifecycle, from clean-sheet concept all the way to module end-of-life. You lead the team as their manager and technical mentor while staying close to the hardware and driving resolution of the hard problems.

This will be a full-time,exempt position located in ourLong Beachlocation.

Responsibilities

• Lead the pressure vessel team: set technical direction, review the work, and develop the responsible engineers and analysts under you
• Serve as technical authority over the Haven Station COPV and metallic tank designs, reviewing and approving releases from the responsible engineers
• Set the analysis and test approach for the team: composite layup analysis, stress and fracture, proof, burst, cycle, and stress rupture testing
• Lead failure investigations on prototype and qualification hardware and carry the findings into the next design iteration
• Own tank requirements and interfaces with Propulsion, ECLSS, and Structures
• Support the responsible engineers with the liner supplier, the winder, and the metallic fabrication shops on specifications, deviations, inspection, and acceptance
• Work with the matrixed manufacturing engineers on producibility, inspection methods, and a plan to bring winding in house
• Write and defend the qualification and fracture control approach for crewed flight

Minimum Qualifications

• Bachelor's degree in mechanical engineering, aerospace engineering, materials science, or equivalent experience
• 4+ years of experience designing, analyzing, or testing pressure vessels or composite structures for flight or other high consequence use
• Experience carrying hardware from design through build and test

Preferred Skills & Experience

• Composite overwrapped pressure vessel design, analysis, or test, for propulsion, life support, or any other application
• Design and qualification to AIAA S-081 or S-080
• Fracture control for crewed spacecraft per NASA-STD-5019
• Filament winding pattern design and composite manufacturing
• Titanium tank fabrication: forgings, superplastic forming, welding, heat treatment, and inspection
• Type IV hydrogen or CNG tank development
• Analysis in Ansys, Abaqus, or Femap/Nastran, including laminate analysis. WoundSim or similar winding simulation is a plus
• Experience leading or mentoring engineers and reviewing their design releases
• Hands-on time in a composites or pressure vessel shop

Additional Requirements

• Willingness to work occasional evenings and weekends to support critical mission milestones
• Occasional travel to suppliers and to the Mojave Test Site

Pay Range: California

$136,120 - $193,224 USD

We calibrate level and compensation to the selected candidate's experience and demonstrated capability. We welcome applicants across a range of experience levels to apply.

COMPENSATION AND BENEFITS

Base salary will vary depending on job-related knowledge, education, skills, experience, business needs, and market demand. Salary is just one component of our comprehensive compensation package. Full-time employees also receive company equity, as well as access to a full suite of compelling benefits and perks, including: medical, dental, and vision coverage for employees and dependents, generous paid time off; up to 20+ days of vacation for exempt staff and up to 10+ days of vacation for non-exempt staff with the ability to cash-out unused vacation annually, paid parental leave, short and long-term disability insurance, life insurance, access to a 401(k) retirement plan, ClassPass credits, personalized mental healthcare through Spring Health, and other discounts and perks. We also take pride in offering exceptional food perks, with snacks, drip coffee & onsite barista, cold drinks, and dinner meals remaining free of charge, and lunch subsidized as part of Vast’s ongoing commitment to providing high-quality meals for employees.

U.S. EXPORT CONTROL COMPLIANCE STATUS

The person hired will have access to information and items subject to U.S. export controls, and therefore, must either be a “U.S. person” as defined by 22 C.F.R. § 120.62 or otherwise eligible for deemed export licensing. This status includes U.S. citizens, U.S. nationals, lawful permanent residents (green card holders), and asylees and refugees with such status granted, not pending.

EQUAL OPPORTUNITY

Vast is an Equal Opportunity Employer; employment with Vast is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Voluntary Self-Identification

For government reporting purposes, we ask candidates to respond to the below self-identification survey.Completion of the form is entirely voluntary. Whatever your decision, it will not be considered in the hiringprocess or thereafter. Any information that you do provide will be recorded and maintained in a confidential file.

As set forth in Vast’s Equal Employment Opportunity policy,we do not discriminate on the basis of any protected group status under any applicable law.

If you believe you belong to any of the categories of protected veterans listed below, please indicate by making the appropriate selection.As a government contractor subject to the Vietnam Era Veterans Readjustment Assistance Act (VEVRAA), we request this information in order to measurethe effectiveness of the outreach and positive recruitment efforts we undertake pursuant to VEVRAA. Classification of protected categoriesis as follows:

A \"disabled veteran\" is one of the following: a veteran of the U.S. military, ground, naval or air service who is entitled to compensation (or who but for the receipt of military retired pay would be entitled to compensation) under laws administered by the Secretary of Veterans Affairs; or a person who was discharged or released from active duty because of a service-connected disability.

A \"recently separated veteran\" means any veteran during the three-year period beginning on the date of such veteran's discharge or release from active duty in the U.S. military, ground, naval, or air service.

An \"active duty wartime or campaign badge veteran\" means a veteran who served on active duty in the U.S. military, ground, naval or air service during a war, or in a campaign or expedition for which a campaign badge has been authorized under the laws administered by the Department of Defense.

An \"Armed forces service medal veteran\" means a veteran who, while serving on active duty in the U.S. military, ground, naval or air service, participated in a United States military operation for which an Armed Forces service medal was awarded pursuant to Executive Order 12985.