PROJECT ENGINEER

Polyfab

Sheboygan (WI)

On-site

USD 65,000 - 95,000

Full time

14 days+

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Benefits offered by this job

401(k)
401(k) matching
Dental insurance
Employee assistance program
Health insurance
Health savings account
Life insurance
Paid time off
Vision insurance

Job summary

Polyfab LLC is seeking an experienced engineer to bridge technical execution and project delivery for complex injection molding initiatives. You will coordinate cross-functional teams and customers to move projects from concept to production while maintaining quality and on-time launches.

The role emphasizes Lean manufacturing, problem solving, and effective communication in a hands-on, in-person setting at our Sheboygan, WI facility.

Qualifications

  • Two-year Associates degree and five years of related experience; or

Responsibilities

  • Abide by all policies, procedures & work instructions including but not limited to the Employee Handbook.
  • Execute policies, procedures & work instructions as documented within Polyfab's software system as appropriate to the position (RD106-033, QMS Training Matrix).
  • Complete all appropriate paperwork in an accurate, timely and efficient manner.
  • Strong emphasis on maintaining 5S. Maintain clean and safe work area.
  • Analyze new product projects for feasibility and DFM to determine information for quoting purposes.
  • Develop and execute detailed plans for new products from P.O. to release to production.
  • Analyze existing process for improvements in productivity and quality and for reductions in scrap and setup times.
  • Review preliminary mold designs to ensure conformance to standards and to optimize design before construction.
  • Works with mold maker to resolve discrepancies or implement revisions and improvements.
  • Attend or run appropriate samples ensuring product design and take required action to move projects to approval.
  • Work with all departments facilitating a successful product launch (quote through customer approvals and production launch).
  • Works with manufacturing to resolve issues, implement improvements, and identify cost saving opportunities.
  • Provide technical advice to other departments as required.
  • Accompany Sales for customer visits as required for new projects or to help resolve issues.
  • All other duties as assigned.

Skills

Organized
Detail-oriented
Strong communicator
Cross-department collaboration
Multi-project management
Continuous improvement
Lean Manufacturing
Technical problem solving

Education

Two-year Associates degree
Four-year Technical or Engineering degree
Equivalent combination of education and experience

Tools

Solidworks
Moldex software

Job description

Job Details

Job Location: Polyfab LLC - Sheboygan, WI 53083

Position Type: Full Time

Education Level: 2 Year Degree

Travel Percentage: Up to 25%

Job Shift: First Shift

Job Category: Engineering

Join the Polyfab Team

For more than 50 years, Polyfab LLC has been a trusted custom thermoplastic injection molding manufacturer. Since 1971, we've built our reputation on quality, innovation, integrity, and strong customer partnerships. Our team is committed to producing exceptional products while providing employees with a safe, clean, and collaborative work environment.

Summary

In this role, you’ll bridge the gap between technical execution and project delivery—ensuring projects are completed on time, within scope, and to the highest quality standards. You’ll collaborate cross-functionally with internal teams and customers to bring complex projects from concept to completion and maintain customer products and relationships after launch. In this role you’ll use critical thinking, technical knowledge of injection molding, and personnel skills.

Essential Responsibilities

To perform this job successfully, an individual must be able to perform each essential responsibility satisfactorily.

  • Abide by all policies, procedures & work instructions including but not limited to the Employee Handbook.
  • Execute policies, procedures & work instructions as documented within Polyfab's software system as appropriate to the position (RD106-033, QMS Training Matrix).
  • Complete all appropriate paperwork in an accurate, timely and efficient manner.
  • Strong emphasis on maintaining 5S. Maintain clean and safe work area.
  • Analyze new product projects for feasibility and DFM to determine information for quoting purposes.
  • Develop and execute detailed plans for new products from P.O. to release to production.
  • Analyze existing process for improvements in productivity and quality and for reductions in scrap and setup times.
  • Review preliminary mold designs to ensure conformance to standards and to optimize design before construction.
  • Works with mold maker to resolve discrepancies or implement revisions and improvements.
  • Attend or run appropriate samples ensuring product design and take required action to move projects to approval.
  • Work with all departments facilitating a successful product launch (quote through customer approvals and production launch).
  • Works with manufacturing to resolve issues, implement improvements, and identify cost saving opportunities.
  • Provide technical advice to other departments as required.
  • Accompany Sales for customer visits as required for new projects or to help resolve issues.
  • All other duties as assigned.
Qualifications
  • Two-year Associates degree and five years of related experience; or
  • Equivalent combination of education and experience. Four-year Technical or Engineering degree preferred.
  • Understanding of Scientific Molding principals and their application.
  • Experience with Solidworks and Moldex software a plus but not required.
  • Knowledge of injection molding and related manufacturing processes, procedures and machinery.
  • Basic knowledge and understanding of Microsoft Office Applications.
What We're Looking For
  • Organized and highly detail-oriented
  • A strong communicator who enjoys collaborating across departments
  • Comfortable managing multiple projects simultaneously
  • Experienced in manufacturing and product launch environments
  • Passionate about continuous improvement and Lean Manufacturing
  • Skilled at solving technical and production challenges
Benefits
  • 401(k)
  • 401(k) matching
  • Dental insurance
  • Employee assistance program
  • Health insurance
  • Health savings account
  • Life insurance
  • Paid time off
  • Vision insurance
Ability to Commute

Sheboygan, WI 53083 (Required)

Work Location

In person

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