Production Planner – Foam Manufacturing Facility

Palziv; Louisburg (NC); On-site; USD 60,000 - 70,000; Full time

Job summary

An established industry player is seeking a detail-oriented Production Planner to optimize production schedules and ensure timely delivery of high-quality foam products. This role involves collaborating with various teams to streamline operations, manage inventory, and implement process improvements. Join a dynamic environment that values professional growth and offers a comprehensive benefits package, including health insurance and a 401(k) plan. If you're passionate about manufacturing and eager to make a significant impact, this opportunity is perfect for you.

Benefits

Medical, Dental, and Vision Insurance

401(k) Plan with Company Match

Paid Time Off

Opportunities for Training and Certifications

Qualifications

• 3-5 years of production planning experience in a manufacturing environment.
• Strong understanding of lean manufacturing principles and production processes.

Responsibilities

• Create and maintain production schedules for foam manufacturing processes.
• Analyze production data to identify inefficiencies and recommend improvements.

Skills

Production Planning

Analytical Skills

Problem-Solving

Communication Skills

Lean Manufacturing Principles

Education

Associate’s Degree in Supply Chain Management

Equivalent Experience in Production Planning

Tools

MRP/ERP Systems

Microsoft Excel

Job description

Production Planner – Foam Manufacturing Facility

Full Time Regular Professional Louisburg, NC, US

3 days ago Requisition ID: 1946

Salary Range: $60,000.00 To $70,000.00 Annually

Are you a detail-oriented planner with experience in manufacturing? We are seeking a Production Planner to join our team at Palziv North America, a leading foam manufacturing facility. In this role, you will develop and manage production schedules, optimize resource utilization, and ensure on-time delivery of high-quality products. Your expertise will help streamline operations, minimize downtime, and support our commitment to customer satisfaction.

Why Join Us?

We offer a competitive salary and comprehensive benefits package, including:

• Health & Wellness: Medical, dental, and vision insurance.
• Financial Security: 401(k) plan with company match and life insurance.
• Work-Life Balance: Paid time off, including vacation and holidays.
• Professional Growth: Opportunities for training, certifications, and career advancement.

Key Responsibilities:

Production Planning & Scheduling:

• Create and maintain daily, weekly, and monthly production schedules for foam extrusion, lamination, conversion, and other processes.
• Align production schedules with customer orders, shipping deadlines, and inventory requirements.
• Adjust plans to account for equipment downtime, raw material availability, and other contingencies.

Inventory & Material Coordination:

• Coordinate with the Purchasing team to maintain adequate stock levels for foam production.
• Manage finished goods inventory to balance customer needs with warehouse capacity.
• Work closely with Production, Quality, Maintenance, and Sales teams to align on priorities and address issues.
• Communicate changes to schedules and production priorities effectively across all levels.
• Support efforts to minimize lead times and meet customer delivery expectations.

Data Management & Analysis:

• Maintain accurate records of production schedules, work orders, and output data.
• Analyze production data to identify inefficiencies, capacity constraints, or bottlenecks.
• Generate reports to track key metrics like on-time delivery, throughput, and waste rates.

Process Improvement:

• Identify and implement process improvements to optimize production efficiency.
• Recommend changes in production flow, staffing, or equipment usage to enhance performance.
• Support lean manufacturing and continuous improvement initiatives specific to foam production.

Problem Resolution:

• Quickly address and resolve scheduling conflicts, material shortages, or quality issues.
• Provide alternative solutions to minimize production disruptions and maintain delivery timelines.

Qualifications:

Education:

• Associate’s degree in supply chain management, industrial engineering, manufacturing management, or a related field.
• Equivalent experience in production planning may be considered.

Experience:

• 3-5 years of production planning experience, preferably in a foam manufacturing
• Familiarity with processes like extrusion, lamination, and foam conversion is highly desirable.
• Proficiency in production planning software (e.g., MRP/ERP systems).
• Strong understanding of lean manufacturing principles.
• Excellent organizational, analytical, and problem-solving skills.
• Strong communication skills to interact with all levels of the organization.
• Proficient in Microsoft Office, especially Excel.

Preferred Qualifications:

• Experience in cross-linked foam manufacturing.
• APICS CPIM or CSCP certification.
• Knowledge of ISO 9001:2015 quality management systems.

Key Performance Indicators (KPIs):

• Schedule adherence rates.
• Inventory turnover and accuracy.
• Downtime due to scheduling or material shortages.
• Primarily office-based with regular interaction on the production floor.
• Exposure to a manufacturing environment with noise, temperature variations, and equipment.
• Occasional lifting of materials (up to 25 lbs) and walking/standing for extended periods.