Production Manager

American Plastics, LLC; Simpsonville (SC); Hybrid; USD 70,000 - 100,000; Full time

Job summary

American Plastics, LLC in Simpsonville, SC is seeking a Production Manager to lead a 80-person operation focused on plastic injection molding. You will drive Lean initiatives, safety-first culture, and daily/weekly scheduling to meet customer deadlines.

The ideal candidate has a Bachelor’s in operations/engineering, 5+ years in production management in plastics, hands-on on the shop floor, and strong communication with cross-functional teams.

Qualifications

• Bachelor’s degree in Operations, Engineering, or Business.
• Minimum 5 years in production management; plastic injection experience is a must.
• Hybrid role; on-floor presence plus office management.
• Experience with Lean/6S and continuous improvement.
• Strong written and verbal communication skills.
• Some travel may be required.

Responsibilities

• Lead a team of production supervisors and staff in a 80-person operation.
• Implement Lean manufacturing standards and drive improvements.
• Schedule weekly production and mold changeovers.
• Maintain a safe, 6S-compliant work environment.
• Troubleshoot equipment and process issues; balance lines.
• Coordinate with other departments to meet ship dates.
• Develop and mentor process technicians and mold setters.
• Maintain daily/weekly production schedules.

Skills

Leadership

Production on-floor management

Lean manufacturing

Communication

Problem solving

Mold knowledge

ERP (AS400)

Excel

Education

Bachelor’s Degree in Operations Management/Engineering/Business

Tools

AS400 ERP

Excel

Word

Outlook

Job description

Description

American Plastics, headquartered in St. Louis, Missouri, is a leading designer and manufacturer of innovative plastic injection molded products for the household & garage storage and commercial cleaning end-markets. We are searching for a Production Manager for our South Carolina location.

The Production Manager is responsible for directing a team of production supervisors, production staff, and support staff, totaling approximately 80 production personnel. The Production Manager is responsible for all daily activities within the plant including leading a zero-injury work culture, production functions, driving continuous improvement, plant organization, housekeeping and other duties as required. The production Manager must have a strong understanding of the injection molding process and TPS systems. In addition, the production work order process and be able to generate and maintain effective daily and weekly schedules. This position reports to the Plant Manager.

Job Responsibilities:

• Implement Lean Manufacturing Standards and Improvement Opportunities
• Continuous Improvement and scrap analysis to include reduction.
• Practice proper PPE compliance and maintain a safe working record and environment.
• Perform mold changes and new mold startups.
• Meet or exceed standard production efficiencies on all production lines.
• Scheduling of weekly production and tooling changeovers
• Lead and develop process technicians, supervisors, and mold setters.
• Troubleshoot equipment/process problems.
• Issue work assignments and ensure orders are started, paused, and stopped properly.
• Implement and maintain 6S standards in support of ensuring a safe and clean work environment.
• Work with other department leaders to ensure a safe, inclusive environment for all employees.
• Daily scheduling of all manufacturing equipment, machine capacity and balancing the dates customers require their material to be shipped.
• Plans, develops, and implements organization policies and goals to insure alignment with facility and corporate goals, objectives, and initiatives.
• Perform other duties and responsibilities as requested or required.

Requirements

• Education – Bachelor’s Degree in Operations Management, Engineering, Business Management, or related field
• Minimum 5 years related experience, Plastic Injection knowledge is a MUST.
• Hybrid Candidate – Willing to roll up sleeves and be on the floor as well as office management.
• Production Management Experience – 5 years minimum
• Not a desk job – Looking for someone to be on the floor with a “roll up your sleeves and get the job done mindset.”
• Must be a team player with strong and effective written and verbal communication skills.
• Ability to effectively communicate, both orally and written, and interact with people.
• Demonstrated proficiency with PC software (Excel, Word, Outlook, etc.); ability to learn/use ERP system (AS400 experience is highly preferred).
• Minimum travel required.

Familiarity and Knowledge of the following Machines:

• Injection Molding Machines 500 – 2000 tons
• Toshiba
• UBE
• Milacron
• Whittmann Robotics and Automation in general

If you are interested in joining the American Plastics team and want to work in a fast-paced, progressive environment, we want to hear from you. We offer a competitive salary, full benefit package including medical/dental, 401k, and paid vacation.