SOPREMA is a global leader in the manufacturing of innovative roofing, waterproofing, insulation, and building envelope solutions. With a strong commitment to quality, sustainability, and innovation, we have been delivering high-performance products for over 100 years. At SOPREMA, our people are at the heart of our success. We foster a collaborative, growth-oriented environment where employees are empowered to make an impact, develop their careers, and contribute to building a better future.
Join SOPREMA and become part of a global organization with a century of success and a commitment to continued growth and innovation.
Essential Functions and Responsibilities:
- Production Operations & Performance
- Lead daily production operations to ensure output meets volume, quality, and cost targets.
- Conduct regular Gemba walks on the production floor to observe operations, reinforce standards, identify risks, and drive immediate corrective actions.
- Monitor and optimize process parameters to ensure stable operations and consistent product quality.
- Analyze machine downtime and scrap trends and address identified issues through corrective actions.
- Ensure effective shift coverage and coordination across 24/7 production schedules.
- Learn the basic requirements of all production positions to cover any positions when needed.
- Validate manufacturing orders accurately and on time within the ERP system.
- Team Leadership & Development
- Ensure proper staffing to maintain efficient production on a daily basis.
- Supervise, coach, and develop production leads and operators.
- Establish clear expectations, performance goals, and accountability.
- Support training, qualification, and cross‑training of production personnel to cover all positions efficiently and when shorthanded.
- Evaluate employee performance and ensure consistent adherence to all company policies and procedures.
- Foster teamwork, engagement, and continuous improvement mindset within the production team.
- Review and approve employee time off, sick leave, and reported work hours.
- Safety & Compliance
- Ensure strict compliance with OSHA regulations, environmental requirements, and company safety policies.
- Ensure safe work practices, including PPE usage, lockout/tagout (LOTO), machine guarding, and chemical handling.
- In collaboration with the QHSE Manager and Plant Manager, lead safety initiatives, incident investigations, and corrective actions related to production activities.
- Promote a strong safety culture by leading by example and ensuring safety expectations are consistently applied on the production floor.
- Ensure housekeeping and organizational standards are consistently maintained at all times.
Quality & Process Control
- Ensure products are manufactured in compliance with specifications, procedures, and quality standards.
- Partner with Quality to address non‑conformances, customer complaints, and process deviations.
- Support root cause analysis and implementation of corrective and preventive actions.
- Create, update, and maintain Standard Operating Procedures (SOPs).
Production Planning & Coordination
- Execute production plans in alignment with the production schedule to meet customer demand and maintain appropriate inventory levels.
- Prepare and manage the production schedule in the absence of the planner.
- Communicate production constraints, risks, and priorities to Plant Manager.
Continuous Improvement & Cost Control
- Identify and lead opportunities to improve, yield, throughput, scrap reduction, and labor productivity.
- Support Lean manufacturing, problem‑solving, and operational excellence initiatives.
- Assist and support the Engineering team on capital and equipment related projects.
- Assist with managing costs and department budget.
Performance Metrics & Reporting
- Track and report production KPIs and use data to drive corrective and continuous improvement.
- Create, implement, and monitor action plans to address objectives that are not meeting targets.
Other responsibilities as assigned by the Plant Manager.
Minimum Qualifications:
- Associate’s or bachelor’s degree in Manufacturing, Operations Management, or equivalent experience.
- Minimum of 5-10 years of relevant manufacturing leadership experience in a continuous manufacturing environment.
- Strong understand of continuous extrusion processes and industrial manufacturing operations.
- Proficient in Microsoft Office.
- Proven leadership, problem‑solving, and decision‑making skills.
- Working knowledge of OSHA requirements and environmental regulations.
- Understanding and practice of Lean manufacturing principles and continuous improvement methodologies.
Working Conditions and/or Physical Demands:
- Will work in a manufacturing environment with temperature variation, high noise levels, dust, and odors.
- Must be able to lift up to 15 pounds at times.
- Employee is regularly required to stand, walk, stoop, kneel, and crouch.
- Must be able to operate production equipment & machinery when needed.
- Ability & willingness to be available for calls or emergencies on off hours due to production being a 24/7 operation.