Production Engineer

SI Group; Freeport (TX); On-site; USD 90,000 - 120,000; Full time

Benefits offered by this job

Health benefits

401(k) match

Paid time off

Paid holidays

Parental leave

Job summary

SI Group in Freeport, Texas is seeking a Production Engineer to join our team. You will partner with cross-functional groups to implement production improvements and optimize operations in alignment with our ZERO EHS Impact Philosophy.

The role emphasizes preventing incidents, solving process issues, enhancing equipment performance, and contributing to lean initiatives. A BS in Chemical Engineering and at least five years of chemical plant experience are required.

Qualifications

• BS in Chemical Engineering (or demonstrated equivalency) required.
• Minimum of five years of engineering experience in a chemical plant.
• Experience with batch, semi-batch, and continuous processing and controls is preferred.

Responsibilities

• Ensures EHS compliance and continuous improvement in EHS performance.
• Provides technical support for Production troubleshooting, problem-solving, and root cause analysis of process issues.
• Provides training on and leads advanced troubleshooting and problem-solving processes.
• Works collaboratively with Quality on chemistry related issues & method formulation improvements.
• Works cooperatively with site engineering to develops project scopes and process engineering packages for new installations and retrofit of facilities.
• Provides technical input for maintenance of raw material usage standards (SAP bill of materials); drives analysis and continuous improvement of raw material utilization (yield performance).
• Provides analysis of equipment time utilization (OEE) and drives continuous improvement.
• Responsible for functional safety execution for assigned processes including PHA, LOPA, MOC, PSSR, and CAPA.
• Provide technical support to basic process control systems (DCS - Yokogawa) to optimize process performance and functionality for the operator.
• Assist production department with creation and maintenance of SOPs
• Leads or assists in incident and near miss investigation processes to mitigate risk or resolve.
• Supports development of KPIs and goals aligned with the PPMC; monitors KPI performance to address performance gaps

Education

BS in Chemical Engineering

Job description

The Role:

As the Production Engineer, reporting to the Sr. Technical Manager, you will execute work in compliance the SI’s ZERO EHS Impact Philosophy. You will be responsible for partnering with cross-functional teams in the implementation of production improvements programs to optimize production.

Job Description

The Role:

As the Production Engineer, reporting to the Sr. Technical Manager, you will execute work in compliance the SI’s ZERO EHS Impact Philosophy. You will be responsible for partnering with cross-functional teams in the implementation of production improvements programs to optimize production.

How You Will Make an Impact:

• Ensures EHS compliance and continuous improvement in EHS performance
• Provides technical support for Production troubleshooting, problem-solving, and root cause analysis of process issues
• Provides training on and leads advanced troubleshooting and problem-solving processes
• Works collaboratively with Quality on chemistry related issues & method formulation improvements
• Works cooperatively with site engineering to develops project scopes and process engineering packages for new installations and retrofit of facilities
• Provides technical input for maintenance of raw material usage standards (SAP bill of materials); drives analysis and continuous improvement of raw material utilization (yield performance).
• Provides analysis of equipment time utilization (OEE) and drives continuous improvement.
• Responsible for functional safety execution for assigned processes including process hazard analysis (PHA), Layers of Protection Analysis (LOPA), Management of Change (MOC), Pre-Start-up Safety Reviews (PSSR), and completion of Corrective and Preventative Actions (CAPA).
• Provide technical support to basic process control systems (DCS - Yokogawa) to optimize process performance and functionality for the operator. Activities may include: loop-tuning, alarm management, and small configuration tasks.
• Assist production department with creation and maintenance of standard operating procedures (SOPs)
• Leads or assist in the incident and near miss investigation processes to mitigate risk or resolve
• Supports the development of KPIs and goals aligned with the PPMC; monitors KPI performance to identify support needs in addressing performance gaps
• Prepare technical progress reports on active projects and initiatives
• Satisfies all Corporate Quality Requirements
• Practices Responsible Care 14001 through active participation in the Responsible Care Management System and adhere to the Guiding Principles of Responsible Care 14001
• Partners to drive LEAN/Six Sigma, continuous improvement of processes and operations for increased productivity and efficiency (Operational Excellence)
• Actively participates in a culture of continuous improvement through collaborative engagement and by providing suggestions in meetings and trainings to improves processes and systems
• Ensures work is accomplished through defined, measured, and continuously improved work processes; proactively identifies and leverages best practices developed across SI

Creating Extraordinary Starts With:

• BS of Science Degree in Chemical Engineering, or demonstrated equivalency
• Minimum of five years of engineering experience in a chemical plant
• Experience in batch, semi-batch, and continuous processing & controls

What We Value:

We strive for all employees to nurture physical, mental and emotional health both personally and professionally. Our commitment to health and wellness centers around prevention, early detection and embracing a healthy lifestyle. Some offerings may vary by role or region, but may include:

• Physical Health benefits including competitive Medical, Dental, and Vision packages, company contribution to Health Savings Account, cash incentive for Annual Physical and reimbursement
• Financial Wellness opportunities including company paid life insurance and disability plans, 401(k) Retirement Plan with generous company match, and certified Financial Planning & Investment services
• Mental Health benefits including generous Paid Time Off and 10 Paid Holidays, Paid Parental Bonding Leave, and much more!

About Us

Essential Solutions with Extraordinary Results

SI Group is a global leader in the innovative technology of performance additives, process solutions, active pharmaceutical ingredients, and chemical intermediates. Our solutions are essential to many diverse industries and applications, creating extraordinary results. We drive value by enhancing the quality, performance, and durability of countless items we use every day. We are on a journey to captivate our customers at every level. Whether that means expanding our capabilities, global reach, or providing new innovations and technologies that create value. Our approach is customized to exceed customer needs and deliver superior performance.