Process Technician II (Anodize/Chem Film)

ONYX Specialty Processing; Decatur (TX); On-site; USD 52,000 - 78,000; Full time

Benefits offered by this job

401(k) with Company Match

Medical, Dental, and Vision Insurance

Health Savings Account (HSA)

Company‑Paid Life Insurance

Paid Time Off (PTO)

Job summary

Onyx Specialty Processing in Decatur, TX, is seeking a Process Technician II to operate anodize lines and manage bath chemistry on aerospace components. This mid-level role requires 3 years of chemical processing experience, adherence to MIL-SPEC/AMS and NADCAP standards, and attention to process documentation. Growth opportunities exist within the company. Join a team focused on precision, safety, and quality in a NADCAP-accredited environment.

Qualifications

• Minimum 3 years hands-on chemical processing experience.
• Reading and following process specifications and work orders.
• U.S. citizen required for aerospace compliance.
• High school diploma or equivalent.
• Able to lift up to 50 lbs and stand for long periods.
• Pass pre-employment background check and drug screen.

Responsibilities

• Set up, operate, and monitor anodize processing lines per specifications.
• Perform in-process checks and maintain complete records.
• Monitor bath chemistry and adjust as needed.
• Ensure proper safety and environmental compliance.
• Collaborate with Quality and Engineering teams.

Skills

Chemical processing

Anodize

Electroplating

Process documentation

Reading specifications

Safety compliance

Education

High school diploma

Tools

ERP/MES systems

Eddy-current thickness measurement

Job description

About Onyx Specialty Processing

Onyx Specialty Processing is a specialty surface finishing company in Decatur, Texas, serving the aerospace and defense industries. Our capabilities include Anodize (Type I, II, and III), Chromate Conversion Coating (Chem Film Type I and II), Passivation, Paint, and related processes — performed to strict MIL-SPEC and AMS standards in a NADCAP-accredited environment. We are committed to precision, quality, and the growth of our people.

Job Summary

As a Process Technician II, you will be a primary operator on our metal finishing lines, running anodize and related chemical processing operations on aerospace components. You will manage bath chemistry, monitor process parameters, perform in‑process checks, and maintain complete process documentation — all in compliance with applicable aerospace specifications. This is a mid‑level role requiring a minimum of 3 years of chemical processing experience. Significant growth opportunity exists within the company for the right candidate.

Key Responsibilities

Metal Finishing Operations

• Set up, operate, and monitor anodize processing lines for Type I, II, and III anodize per customer specifications and applicable standards (MIL-A-8625, AMS 2469, etc.)
• Load and rack aluminum parts for processing, ensuring proper electrical contact, correct masking of critical surfaces, and compliance with the process traveler
• Monitor and control rectifier settings (amperage, voltage, cycle time) and tank temperatures to achieve specified coating thickness and appearance
• Perform and document bath chemistry analysis including sulfuric acid concentration, aluminum content, and dissolved solids; make bath additions and adjustments as required
• Operate rinsing stations, etch tanks, desmut/deox tanks, and sealing systems in accordance with process requirements
• Support Chem Film (Type I and II) and Passivation operations in accordance with MIL-DTL-5541, AMS 2412, AMS 2700, and other applicable specifications
• Advise engineering and leadership teams on procedures and fixture designs

In‑Process Quality Checks

• Perform in‑process inspections including visual checks for burn, pitting, streaking, bare spots, and other process anomalies
• Conduct in‑process coating thickness measurements using eddy‑current or other approved methods to verify process conformance before parts are released to Quality
• Identify and immediately communicate non‑conformances or process deviations to the supervisor and Quality team
• Accurately complete job travelers, process logs, bath records, and in‑process inspection records to ensure full traceability

Safety & Environmental Compliance

• Follow all OSHA, EPA, and company protocols when handling hazardous chemicals including sulfuric acid, caustic solutions, chromate compounds, and process waste streams
• Use and maintain required PPE (chemical‑resistant gloves, apron, face shield, respirator) at all times when working with chemicals
• Support proper chemical waste disposal and wastewater treatment operations in compliance with applicable regulations
• Maintain a clean, organized, and safe work environment at all times

Collaboration & Continuous Improvement

• Partner with the Quality team and Technician Supervisor to resolve process issues, reduce scrap, and meet customer delivery commitments
• Participate in training programs, process audits, and NADCAP‑related activities as required
• Support cross‑training of teammates and assist with other surface finishing operations as needed

Requirements

Qualifications

Required

• Must be a U.S. citizen (required for aerospace compliance)
• High school diploma or equivalent
• Minimum 3 years of hands‑on experience in chemical processing, metal finishing, or electroplating
• Working knowledge of anodize, electroplating, or equivalent electrolytic/chemical processing operations
• Ability to read and follow process specifications, work orders, and job travelers
• Basic chemistry knowledge: solution concentration, titration, pH, and chemical safety
• Chemical processing SME able to advise on process and fixture design
• Ability to lift up to 50 lbs. and stand for extended periods in a chemical processing environment
• Must pass a pre‑employment background check and drug screening

Preferred

• Experience with MIL‑SPEC or AMS specifications for anodize, chem film, or passivation
• Aerospace or defense manufacturing background
• Experience performing chemical bath analysis (titrations, pH, conductivity)
• Familiarity with NADCAP, AS9100, or similar quality management systems
• Experience with ERP/MES systems for work order and documentation management
• Forklift or overhead crane certification

Skills

• Operate anodize and metal finishing equipment safely, consistently, and per specification
• Perform and interpret chemical bath analyses; make appropriate adjustments to maintain process control
• Conduct in‑process inspections and accurately document results
• Identify deviations or anomalies and communicate them clearly and promptly
• Maintain organized, accurate process records in compliance with aerospace quality requirements
• Adapt to evolving specifications, customer requirements, and process improvements

Experience

• Chemical processing, plating, or metal finishing: 3 years (Required)
• Anodize or electroplating operations: 1 year (Preferred)
• Chemical analysis / bath chemistry: 1 year (Preferred)
• Aerospace or defense manufacturing: 1 year (Preferred)

Benefits

Why Join Onyx Specialty Processing?

Career Growth: Clear advancement path within a growing aerospace surface finishing operation, with training, certifications, and leadership opportunities.

Meaningful Work: Contribute to the quality and airworthiness of components serving the defense and aviation industries.

NADCAP‑Accredited Environment: Work within a recognized aerospace quality framework that builds your professional credentials.

Team Culture: Join a focused, experienced team that values safety, precision, and doing things right.

Stable Hours: Consistent 1st shift schedule in a growing company.

Benefits

• 401(k) with 4% Company Match
• Medical, Dental, and Vision Insurance
• Health Savings Account (HSA)
• Company‑Paid Life Insurance
• Paid Time Off (PTO)