Process Technician - Day Shift

Comar; Town of Woodville (WI); On-site; USD 26,000 - 44,000; Full time

Job summary

Comar in Wisconsin is seeking a Manufacturing Production Operator III/Set Up Mechanic to operate Injection molding machines and auxiliary equipment, set up molds, and ensure products meet quality specifications. The role requires basic computer skills, experience with molded plastics, and adherence to GMP, safety, and documentation practices.

Responsibilities include starting up machines, parameter verification, process troubleshooting, and data entry.

Qualifications

• High School or equivalent; 2+ years in manufacturing production/set up roles.
• Proficient with basic computer use and able to learn new systems quickly.
• Knowledge of raw materials and quality specifications.
• Experience operating injection molding equipment and secondary packaging equipment.
• Familiar with controlled documents (WIs, SOPs, forms) and PM tasks.
• Understanding of lean manufacturing concepts (six sigma related) is a plus.

Responsibilities

• Operate injection molding machines and auxiliary equipment to meet quality specs.
• Set up molds and establish process parameters per documentation and safety procedures.
• Start up machines and perform tool/mold setup and basic maintenance.
• Troubleshoot quality/part issues and determine root causes.
• Verify parameters and maintain validated process during production.
• Record production data and comply with GMP and safety guidelines.
• Maintain clean, safe work area and work overtime as needed.

Skills

High school education or equivalent

Basic computer literacy

Reading and following instructions

Mathematical proficiency

Problem solving

Quality and safety mindset

Teamwork and communication

Education

High School or Vocational

Tools

IQ production system

Calipers

Dial indicator

Go/No Go gauges

magna mike

Job description

Hours: Team A Wednesday, Thursday, Friday and every other Saturday 6:00am - 6:15pm

Compensation: Up to $32 per hour with shift differential!

WHAT YOU WILL DO:

“Quality & Safety are Top Comar Priorities”

• Be able to effectively operate equipment as required.
• Set up molds and establish process parameters in various molding machines using established documentation, tools, quality and production concepts in accordance with established safety procedures.
• Responsible for starting up machines to produce quality product within validated molding processes.
• Operates Injection molding machines and auxiliary equipment to manufacture product which conforms to quality specifications, at the rated output.
• Perform and maintain safe and efficient tool and machine set-up, operation, and process capabilities to meet customer on-time delivery and quality expectations.
• Perform startups including completion of all required quality management system documentation.
• For end- to end molding through secondary packaging equipment - troubleshoots quality/part issues by confirming plastic conditions and performing root cause analysis to determine true root cause solutions.
• Verify process parameters prior to start up and assure process is running to validated parameters.
• Identify machine problems and communicate to maintenance as required.
• Resolve basic mold issues and/or secondary packing equipment issues.
• Work with other molding team members to keep equipment running during breaks and callouts.
• Perform thorough product inspections and make appropriate decisions relative to product quality requirements.
• Work flexible shifts and overtime as needed and maintain reliable attendance.
• Maintain a clean and safe work environment.
• Adhere to and communicate to others all plant Health, Safety and Quality guidelines and GMP.
• Other duties as assigned.

Safety and Cleanliness

• Adhere to safety policies.
• Maintain a clean and safe work area and report any unsafe conditions to supervisor.
• Wear company issued personal protective equipment (PPE) such as uniforms, gloves, hairnets.

WHO WE ARE LOOKING FOR:

A Comar employee who will represent the customer and be the consumer’s advocate

Are You?

• A High School, Vo-Tech, or equivalent graduate with a minimum of 2 years of related experience as a Manufacturing Production Operator III or Set Up Mechanic.
• Proficient in basic computer use with the ability learn and use new systems quickly and efficiently.
• Knowledge of raw materials and product quality specifications.
• Proficient producing product with molds, mold, and packaging equipment.
• Proficient with controlled documents (Work Instructions, Forms, Standard Operating Procedures, Safety & Quality specifications, etc.), preventative maintenance task lists and equipment manuals which pertain to operation of equipment.
• An understanding of continuous improvement, six sigma or lean manufacturing concepts.

Preferred:

• Vocational or trade school in related trade.
• Pursuing RJG certification
• 2+ years of experience working in a manufacturing environment using injection or Extrusion Blow Molding mold machines.

Do You?

• Self-motivated, conscientious, with a results-oriented mindset.
• Good time management, organizational and communication skills to work independently and also in a team environment.
• Ability to read and follow verbal and written instructions; write simple correspondence.
• Proficient with computers – Can log in to IQ and accurately enter production data and complete production forms (batch record).
• Basic math skills - add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, percentages and decimals.
• Ability to use measuring devices such as Comparator, Dial indicator, Go/No Go gauges.
• Use Quality Control instruments such as calipers, gram scales and magna mike.
• Ability to work in a fast-paced manufacturing environment with demonstrated ability to handle and prioritize multiple tasks and demands.
• Strong technical aptitude, as well as analytical and problem-solving skills.
• Sound judgment - ability to work efficiently with many competing demands.
• Effectively present information in one-on-one and small group situations to customers, clients, and other employees of the organization.
• Effectively communicate with supervisor.
• The ability to read, write, and comprehend information provided.

Do you Enjoy Physical Work where you will?

• Stand for most of the work shift.
• Use hands and fingers to handle or feel; reach with hands and arms; stoop, crouch, bend, twist, and only occasionally sit.
• Lift and/or move up to 10 pounds. Heavier amounts can be moved with assistance of equipment.

Equal Opportunity Employer
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