Process Technician

Schaefer's Electrical Enclosures; Scott City (MO); On-site; USD 52,000 - 78,000; Full time

Job summary

Schaefer's Electrical Enclosures in Scott City, Missouri, is seeking a Process Technician to assist Process Engineers with sustainment of manufacturing processes on site. The role focuses on maintaining equipment, reducing downtime, and improving throughput through automation and process-based strategies.

You will program PLCs/HMIs, support machine commissioning, perform preventive maintenance, document schematics, and train production staff.

Qualifications

• High school diploma or equivalent required; advanced degree preferred in a technical field.
• Experience in a production environment with automation technology.
• Lean Manufacturing experience preferred.

Responsibilities

• Monitor and maintain critical equipment to optimize manufacturing processes and reduce downtime.
• Test and troubleshoot systems to identify and resolve issues with minimal production disruption.
• Perform routine preventive maintenance, calibration, and repairs on equipment.
• Identify root causes of malfunctions and communicate with Engineering or maintenance teams.
• Program and configure PLCs, HMIs, robots and automation equipment for tasks.
• Set up tooling and integrate into machines via software and programs.
• Support machine commissioning, including setup, programming, and training.
• Communicate with suppliers and staff for needed parts or supplies.
• Proactively inform department leaders of activities and minimize production interruption.
• Perform PM and process audits on equipment and maintain documentation.
• Assist Sr. Process Engineer with minimal supervision; provide training and knowledge transfer.
• Perform other duties as assigned.

Skills

Industrial automation

PLC programming

Ladder logic

Structured text

C/C++

Problem solving

Team collaboration

Effective communication

Education

High school diploma or equivalent

Mechanical/Electrical/Industrial engineering background

Robotics or related technical field

Tools

PLC

HMI

Robotics

Job description

Summary

The Process Technician will assist the Process Engineers with process sustainment functions throughout the organization, on site at Scott City, Missouri. The ideal candidate will be responsible for the sustainment and maintenance of current manufacturing processes to minimize downtime and improve efficiency and productivity. They will have an educational discipline or technical background that demonstrates the ability to assist the team in efforts to sustain operational effectiveness through automation or other equipment and process-based strategies to deliver business results. The key metrics of success are summarized by SQDEP+. Safety, Quality, Delivery, Equipment, and Productivity. The (+) represents non-tangible and/or environmental attributes that are difficult to measure such as employee engagement, organization wide culture, and other similar impactful elements of a healthy work culture. The Process Technician may oversee sustainment initiatives both in collaboration with other business leaders or independently as the sole advocate of the task. The Process Technician sustainment initiatives should collaborate closely with the Process Engineer improvement initiatives and are subject to internal standards and may include additional elements as needed and at the discretion of the LPO leadership.

• At a high level, monitor and maintain critical equipment to optimize manufacturing processes, increase throughput, and reduce downtime.
• Conduct testing and troubleshooting of systems to identify and resolve technical issues or malfunctions, ensuring seamless operation and minimal disruption to production.
• Perform routine preventative maintenance, calibration, and repairs on equipment to ensure optimal performance and compliance with safety and quality standards.
• Identify root cause of equipment malfunctions and communicate to Engineering, PEs, or the maintenance department.
• Program and configure PLCs (Programmable Logic Controllers), HMIs (Human Machine Interfaces), robots, and other automation equipment to perform designated tasks accurately and efficiently.
• Set up tooling for various equipment and integrate into the machine through software and programs.
• Support with machine commissioning, including set up, programming, and training.
• Communicate with external suppliers, vendors, or staff on any needed parts or supplies.
• Proactively communicate activities to each affected department leader and complete tasks with minimal interruption to the production schedule.
• Perform PM and process audits on all equipment.
• Complete tasks as directed by the Sr. Process Engineer with minimum supervision.
• Maintain accurate documentation of equipment, including schematics, manuals, and troubleshooting guides, to facilitate effective maintenance and knowledge transfer.
• Provide training and technical support to production staff on the operation and maintenance of systems, promoting a culture of continuous improvement and skill development.
• Perform other duties as assigned.

Summary

The Process Technician will assist the Process Engineers with process sustainment functions throughout the organization, on site at Scott City, Missouri. The ideal candidate will be responsible for the sustainment and maintenance of current manufacturing processes to minimize downtime and improve efficiency and productivity. They will have an educational discipline or technical background that demonstrates the ability to assist the team in efforts to sustain operational effectiveness through automation or other equipment and process-based strategies to deliver business results. The key metrics of success are summarized by SQDEP+. Safety, Quality, Delivery, Equipment, and Productivity. The (+) represents non-tangible and/or environmental attributes that are difficult to measure such as employee engagement, organization wide culture, and other similar impactful elements of a healthy work culture. The Process Technician may oversee sustainment initiatives both in collaboration with other business leaders or independently as the sole advocate of the task. The Process Technician sustainment initiatives should collaborate closely with the Process Engineer improvement initiatives and are subject to internal standards and may include additional elements as needed and at the discretion of the LPO leadership.

• At a high level, monitor and maintain critical equipment to optimize manufacturing processes, increase throughput, and reduce downtime.
• Conduct testing and troubleshooting of systems to identify and resolve technical issues or malfunctions, ensuring seamless operation and minimal disruption to production.
• Perform routine preventative maintenance, calibration, and repairs on equipment to ensure optimal performance and compliance with safety and quality standards.
• Identify root cause of equipment malfunctions and communicate to Engineering, PEs, or the maintenance department.
• Program and configure PLCs (Programmable Logic Controllers), HMIs (Human Machine Interfaces), robots, and other automation equipment to perform designated tasks accurately and efficiently.
• Set up tooling for various equipment and integrate into the machine through software and programs.
• Support with machine commissioning, including set up, programming, and training.
• Communicate with external suppliers, vendors, or staff on any needed parts or supplies.
• Proactively communicate activities to each affected department leader and complete tasks with minimal interruption to the production schedule.
• Perform PM and process audits on all equipment.
• Complete tasks as directed by the Sr. Process Engineer with minimum supervision.
• Maintain accurate documentation of equipment, including schematics, manuals, and troubleshooting guides, to facilitate effective maintenance and knowledge transfer.
• Provide training and technical support to production staff on the operation and maintenance of systems, promoting a culture of continuous improvement and skill development.
• Perform other duties as assigned.

Essential Duties And Responsibilities Are, But Not Limited To

• At a high level, monitor and maintain critical equipment to optimize manufacturing processes, increase throughput, and reduce downtime.
• Conduct testing and troubleshooting of systems to identify and resolve technical issues or malfunctions, ensuring seamless operation and minimal disruption to production.
• Perform routine preventative maintenance, calibration, and repairs on equipment to ensure optimal performance and compliance with safety and quality standards.
• Identify root cause of equipment malfunctions and communicate to Engineering, PEs, or the maintenance department.
• Program and configure PLCs (Programmable Logic Controllers), HMIs (Human Machine Interfaces), robots, and other automation equipment to perform designated tasks accurately and efficiently.
• Set up tooling for various equipment and integrate into the machine through software and programs.
• Support with machine commissioning, including set up, programming, and training.
• Communicate with external suppliers, vendors, or staff on any needed parts or supplies.
• Proactively communicate activities to each affected department leader and complete tasks with minimal interruption to the production schedule.
• Perform PM and process audits on all equipment.
• Complete tasks as directed by the Sr. Process Engineer with minimum supervision.
• Maintain accurate documentation of equipment, including schematics, manuals, and troubleshooting guides, to facilitate effective maintenance and knowledge transfer.
• Provide training and technical support to production staff on the operation and maintenance of systems, promoting a culture of continuous improvement and skill development.
• Perform other duties as assigned.

Education And Experience

• High school diploma or equivalent required; advance degree preferred; Mechanical/ Electrical / Industrial engineering, robotics, or a closely related technical field.
• Experience in a production environment, particularly as it relates to automation technology.
• Lean Manufacturing experience is preferred.

Job Knowledge, Skills, And Abilities

• This role requires a strong understanding of industrial automation technologies, excellent problem-solving skills, and the ability to collaborate effectively with cross-functional teams.
• Proficiency in programming languages such as ladder logic, structured text, or C/C++ for PLCs and other automation controllers.
• Strong analytical and problem-solving skills, with the ability to diagnose and resolve technical issues in a fast-paced production environment.
• Excellent communication and interpersonal skills, with the ability to collaborate effectively with cross-functional teams and convey complex technical concepts to non-technical stakeholders.
• Excellent organizational skills and detail-oriented mindset with a commitment to quality, safety, and continuous improvement.
• Excellent time management skills with a proven ability to meet deadlines.

Physical Demands

• Prolonged periods of sitting, standing, and walking 8-10 hours depending on the task.
• Must be able to lift, up to 50lbs., on occasion.
• The use of approved Safety Glasses, hearing protection, and steel-toed boots are required. Gloves may be required depending on certain tasks assigned.