Process Technician

Suncast Corporation; Batavia (IL); On-site; USD 32,000 - 48,000; Full time

Benefits offered by this job

Medical insurance

Dental insurance

Prescription drugs insurance

Vision insurance

Telehealth benefits

Group term life insurance

401K with employer match

Paid vacation time

Job summary

Suncast Corporation is seeking a Process Technician on 2nd or 3rd shift to operate multiple injection and blow molding machines and to meet safety, quality, and productivity standards in a hands-on setting. The role requires a strong technical orientation and the ability to process various materials into consistent finished products, with a manufacturing facility environment in Illinois.

Responsibilities include machine setup, coordinating with labor leadership, suggesting production

Qualifications

• Three to five years of experience in this position.
• Knowledge of standard process control practices and mechanical principles.
• Ability to read safety rules, operating and maintenance instructions, and manuals; bilingual a plus.
• Ability to learn Windows-based programs and enter data into databases/spreadsheets.
• General supervision under standard practices; trades background preferred.

Responsibilities

• Set up injection and blow molding machines, molds, fixtures, and related equipment to meet safety, quality, and productivity standards.
• Communicate with managers and coworkers on quality, safety, and productivity issues.
• Coordinate with molding labor leadership to ensure machine and labor utilization.
• Recommend changes to improve production methods, equipment performance, and product quality.
• Report machine and equipment malfunctions to support personnel.
• Provide training and guidance to the material handler assigned to presses.
• Stay informed of new technology, methods, and materials for this position.
• Learn in-house programs for BOM and shop order detail.
• Perform minor maintenance and setup functions to assist in job set ups.
• Pass a test for LOTO and follow all standard safety procedures.
• Support and practice all Suncast safety policies, quality standards, and housekeeping methods.

Skills

Process control

Machine setup

Quality awareness

Safety compliance

Education

High school diploma or equivalent

Tools

Power tools

Hand tools

Job description

Suncast Corporation

is the leading US-based designer, manufacturer, and distributor of high-quality resin products for the home and industrial markets. A privately held company headquartered in Western Chicago, Illinois, Suncast prides itself on 35 years of innovation and sustainability across a wide range of product categories with materials proudly sourced in the USA. Everything we do is supported by the strength and ingenuity of American workers and we are committed to helping families across the country make the most of their unique spaces. We utilize state-of-the-art machinery and innovative manufacturing techniques to consistently engineer products of the highest possible quality.

Process Technician on 2nd or 3rd Shift

The Process Technician on 2nd or 3rd Shift is responsible for the operations of all assigned injection and blow molding machines. Typically, this will be between ten and fifteen machines. The Process Technician is responsible for meeting or exceeding productivity and quality standards within the area he or she is assigned. This position requires a strong hands‑on and technical orientation to the injection or blow molding processes. The employee must be capable of processing a variety of materials into a consistent finished product.

Responsibilities

• The following duties are considered essential to this position. Other responsibilities may be assigned.
• Ensure that injection and blow molding machines, molds, fixtures, and auxiliary equipment are set‑up properly to meet safety, quality, and productivity standards.
• Effectively communicate with managers and coworkers on issues concerning quality, safety, and productivity.
• Coordinate with the molding labor leadership to ensure full machine and labor utilization.
• Recommend changes to improve production methods, equipment performance, and quality of product.
• Report machine and equipment malfunctions to support personnel.
• Provide training and guidance of the material handler assigned to his/her presses.
• Stay informed of new technology, methods, and materials for this position.
• Ability to learn in house programs for BOM, shop order detail, etc.
• Ability to perform minor maintenance and set up functions to assist in job set ups.
• Pass a test for LOTO and follow all standard safety procedures involving LOTO.
• Support and practice all Suncast safety policies, quality standards, and housekeeping methods at all times. Suncast policies have been developed to ensure compliance with employee law.

Requirements

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

• Up to and including high school diploma. Specialized courses, seminars, training or background in trades such as pneumatics, hydraulics, plastic processing, etc, preferred.
• Three to five years of experience in this position. Knowledge of standard practices such as basic process control (start up, shutdown, etc) and mechanical principles (pressure, heat, vacuum, heat transfer, gas assist, etc).
• Knowledge of various power tool equipment (grinders, conveyors, chillers, scales, dryers, etc.) and hand tool equipment (clippers, utility knives, etc.). Requires general supervision under standard practices.
• Ability to read and interpret documents such as safety rules, operating and maintenance instructions, and procedure manuals. Ability to write routine reports and correspondence. Ability to respond to questions from managers, engineers, and coworkers. Bilingual a plus.
• Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimals.
• Ability to apply common sense understanding to carry out instructions furnished in written, oral, or diagram form. Ability to deal with problems involving several concrete variables in standardized situations.
• The employee will be required to enter data into established databases and spreadsheets. This will require the ability to learn to use Windows™ based programs or computer‑controlled equipment with training.

Physical Demands

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations by be made to enable individuals with disabilities to perform the essential functions.

This is a physically active position in a manufacturing facility. While performing the duties of this job, the employee is regularly required to stand, walk, climb, stoop, kneel or crawl. The employee must occasionally lift and/or move up to 50 pounds. This employee should be able to communicate effectively with others and use active listening skills. Vision ability requirements for this job include close vision, distance vision, and depth perception. This is a full‑time position. Due to fluctuations in production schedules, this employee may be required to work additional hours to meet additional needs.

Work Environment

The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this job, the employee will be in a manufacturing facility. This will have seasonal variations in temperature and humidity. Noise level is typical for a manufacturing facility.

The Anticipated Pay Range for This Position

$23.00-$35.00 hourly

The anticipated pay range listed above is the expected offering for this position. An employee’s actual pay will be based but not limited to location, relevant experience/level and skillset, while balancing internal Suncast employees’ equity. Suncast will comply with applicable law regarding minimum salaries for exempt employees.

Suncast offers a comprehensive benefits package including:

• Medical, Dental, Prescription Drugs, Vision insurance, Telehealth benefits
• Group Term Life insurance
• 401K with employer match
• Paid vacation time off
• Paid holidays
• Short- and long-term disability coverage
• Health Savings Accounts (HSAs) & Flexible Spending Accounts (FSAs) for health
• Paid Parental Leave (maternity & paternity)
• Tuition Reimbursement

All qualified applicants will be given equal consideration regardless of race, age, sex, disability, sexual orientation, gender identity, marital status, color, religion, protected veteran status or national origin.