Process Technician

Socket.dev; Anderson (IN); On-site; USD 65,000 - 90,000; Full time

Job summary

Socket.dev in Anderson, Indiana is hiring a Process Technician to set up, operate and optimize injection molding processes, ensuring production schedules and high-quality molded parts. This experienced role provides technical expertise in troubleshooting and improving cycle times and part quality.

You will report to the Technical Manager, bring 7+ years in injection molding, a RJG Mold Master II certification, and strong skills in SPC, root-cause analysis, and reading technical drawings.

Qualifications

• High school diploma required; plastics tech training preferred.
• Minimum 7 years in injection molding process operation and optimization.
• Ability to troubleshoot complex molding and machine issues.
• Experience with advanced injection molding machines and automation preferred.
• RJG Mold Master II certification required or willing to obtain.

Responsibilities

• Set up, calibrate, and operate injection molding machines to meet schedules and quality.
• Troubleshoot process issues, molding defects, machine malfunctions, materials.
• Optimize parameters to improve cycle times, scrap reduction, quality.
• Conduct root cause analysis on deviations and implement CAPA.
• Maintain process records, SPC data, quality reports.
• Ensure safety, environmental, and quality compliance.
• Assist preventive maintenance and monitor machine performance.
• Other tasks as assigned.

Skills

Injection molding

Process optimization

SPC

Root cause analysis

Mold design

Reading drawings

Lean manufacturing

MES

MS Office

Problem solving

Education

High school diploma

RJG Mold Master II certification

Plastics/injection molding training

Tools

MS Excel

MES systems

Job description

Primary Purpose of Position:

The Process Technician plays a critical role in ensuring the efficient and high-quality production of molded parts. This experienced technician provides technical expertise in setting up, operating, troubleshooting, and optimizing injection molding processes.

Organizational Relationship:

This position will report directly to the Technical Manager.

Essential Functions and Responsibilities:

• Set up, calibrate, and operate injection molding machines to meet production schedules and quality standards.
• Troubleshoot and resolve complex process issues, including molding defects, machine malfunctions, and material inconsistencies.
• Optimize molding parameters to improve cycle times, reduce scrap rates, and enhance part quality.
• Conduct root cause analysis on process deviations and implement corrective and preventive actions.
• Maintain detailed and accurate process documentation, including machine setup records, SPC data, and quality reports.
• Ensure compliance with all safety, environmental, and quality policies and procedures.
• Assist with preventive maintenance activities and monitor machine performance to minimize downtime.
• Other tasks as assigned.

Requirements

Education and Experience

• High school diploma or equivalent required; advanced technical training or certification in plastics technology, injection molding, or related fields preferred.
• Minimum 7 years of experience in injection molding process operation and optimization.
• Proven ability to troubleshoot complex molding and machine issues.
• Experience working with advanced injection molding machines and automation preferred.
• Must possess or be willing to possess RJG Mold Master II certification.

Knowledge, Skills and Abilities

• Deep knowledge of injection molding processes, mold design, material behavior, and process parameters.
• Proficiency in interpreting technical drawings, specifications, and process data.
• Strong analytical and problem-solving skills.
• Experience with statistical process control (SPC), root cause analysis, and quality improvement tools.
• Excellent communication and teamwork skills.
• Ability to work independently and take initiative on process improvements.
• Familiarity with Lean Manufacturing and continuous improvement methodologies.
• Computer skills including MS Office and manufacturing execution systems (MES).

Physical Requirements

• Ability to push, pull, lift, move and/or carry up to 50lbs.
• Ability to frequently reach overhead.
• Ability to frequently stoop, bend and kneel.

Working Conditions

• Industrial manufacturing environment with exposure to noise, heat, and moving machinery.
• May involve standing for extended periods and lifting moderate weights.
• Flexible shift work may be required.