Process Operator - 3rd shift

Barcel-USA; Coppell (TX); On-site; USD 42,000 - 56,000; Full time

Job summary

Barcel-USA in Coppell, TX seeks a Process Operator to ensure safe, compliant production with a focus on quality and waste reduction. You will monitor mixers, ovens, fryers, and stabilizers, follow GMP/HACCP protocols, and document process data for continuous improvement.

The role requires a Mechanical aptitude and the ability to troubleshoot equipment, report safety hazards, and work across shifts to meet production targets while maintaining product integrity.

Qualifications

• High School Diploma or GED required; 2+ years in a manufacturing setting preferred.
• Knowledge of GMP, HACCP, and food safety regulations.
• Ability to read and interpret safety rules, operating manuals, and SOPs.
• Proficient in basic math and documentation.
• Able to work in a team and lead by example.
• Flexible to work various shifts, including weekends/holidays.

Responsibilities

• Observe and enforce safety, PPE, and LOTO procedures to maintain a zero-incident workplace.
• Monitor critical process parameters to ensure product quality and regulatory compliance.
• Operate and troubleshoot processing equipment (mixers, ovens, fryers, stabilizers) per SOPs.
• Document production data, settings, and deviations; support 5S and waste-reduction initiatives.
• Collaborate with QA, Maintenance, and Supervisors; provide SME input during audits and training.

Skills

Mechanical aptitude

GMP compliance

HACCP knowledge

Food safety regulations

Documentation skills

Team leadership

Shift flexibility

Education

High School Diploma or GED

Tools

Industrial mixers

Ovens

Fryers

Job description

Job purposeThe Process Operator is responsible for ensuring the efficient, safe, and compliant operation of production equipment within the production line. This role serves as a technical expert on the line, monitoring critical parameters to guarantee product quality and food safety while actively identifying opportunities to minimize waste. The ideal candidate possesses strong mechanical aptitude, a commitment to safety, and a focus on operational efficiency through waste reduction.Duties and responsibilities1. Safety & ComplianceStrictly adhere to all plant safety regulations, including the consistent wearing of required Personal Protective Equipment (PPE) and rigorous application of Lockout/Tagout (LOTO) procedures.Actively identify, report, and assist in mitigating safety hazards or non-compliance issues within the process area to maintain a zero-incident workplace.Promote a proactive culture of safety by modeling best practices2. Quality ControlContinuously monitor and validate critical process parameters—such as moisture levels, oil absorption, temperature, Free Fatty Acids (FFAs), and dough consistency—to ensure finished products meet internal and regulatory specifications.Perform regular quality checks and document results for key metrics, including:Water temperatureMixing timeDough moistureMoisture levels after oven/stabilizerOil absorption (for fried products)Final product texture (e.g., Takis texture)Collaborate closely with the Quality Assurance (QA) department to address non-conformances immediately and implement effective corrective actions to prevent product waste.Ensure full compliance with Good Manufacturing Practices (GMPs), Hazard Analysis Critical Control Point (HACCP) principles, and FDA regulations at all times.3. Equipment Operation & MaintenanceSafely operate and monitor all processing equipment—including mixers, ovens, fryers, and stabilizers—in accordance with Standard Operating Procedures (SOPs).Perform basic troubleshooting and make precise adjustments to machinery to minimize downtime, reduce scrap, and maintain product flow.Promptly report equipment malfunctions or unusual wear to the maintenance team and production supervisors.4. Process Improvement & DocumentationAccurately record all production data, equipment settings, and process deviations in the GB connected.Actively support 5S initiatives to ensure work areas remain clean, organized, and efficient, which directly contributes to waste reduction.Identify opportunities for process optimization (e.g., reducing ingredient waste, minimizing product giveaways, improving efficiency) and contribute ideas to continuous improvement projects.Maintain clear and effective communication by participating in production loops, including shift handovers.5. Leadership & CollaborationGuide on daily tasks and managing complex operational scenarios, with an emphasis on efficiency and waste reduction.Work cross-functionally with Production Supervisors, QA, and Maintenance teams to resolve issues quickly and meet daily production targets without sacrificing quality or creating excess waste.Serve as a subject-matter expert (SME) for the process area, providing insight and guidance during audits, training sessions, and process changes.QualificationsEducation & Experience:High School Diploma or GED required.2+ years of experience in a manufacturing environment, preferably in food processing.Previous experience operating industrial mixers, ovens, or fryers is highly preferred.Skills & Competencies:Strong understanding of GMP, HACCP, and food safety regulations.Mechanical aptitude with the ability to troubleshoot basic equipment issues.Demonstrated ability to identify and reduce waste in a production environment.Ability to read and interpret documents such as safety rules, operating manuals, and SOPs.Proficiency in basic math and documentation skills.Ability to work in a team environment and lead by example.Flexibility to work various shifts, including weekends and holidays, as required.Physical Requirements:Ability to stand for extended periods and walk long distances throughout the shift.Ability to work in varying temperatures (heat/cold) and around loud machinery.Must be able to lift up to [e.g., 50 lbs] and perform physical tasks such as bending, reaching, and climbing.