Process Improvement and Automation Engineer

gtweed

Selma (TX)

On-site

USD 65,000 - 90,000

Full time

6 days ago

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Job summary

gtweed in Texas is seeking an Automation Engineer to identify and implement process improvements and automation to reduce cost, waste, increase efficiency, and improve safety.

You will collaborate with cross-functional teams to ensure smooth integration of new processes, technologies, and equipment, while analyzing data to drive improvements. The role requires 0–3 years in manufacturing, a Bachelor's in engineering, and PLC/HMI experience with CAD familiarity.

Qualifications

Bachelor's degree in an engineering discipline is required.
0–3 years of manufacturing experience.
Strong knowledge of process optimization and automation techniques.
Familiarity with Lean, Six Sigma, and SPC concepts.
Experience reading/writing control system and electrical drawings.
Ability to read CAD drawings and support CAD design effort.
Proven analytical and problem-solving capabilities.
Effective communication and cross-functional collaboration.
Willingness to travel domestically and internationally (up to 10%).

Responsibilities

Identify and implement process improvements and automation to reduce cost, minimize waste, increase efficiency, and improve safety.
Collaborate with cross-functional teams to ensure smooth integration of new processes, technologies, and equipment.
Continuously monitor and analyze process data to identify trends and propose solutions for process improvement.
Utilize process capability studies, statistical analysis, and data-driven decision-making to achieve operational excellence and meet production targets.
Ensure compliance with safety, environmental, and regulatory requirements in all engineering and automation activities.
Conduct detailed analysis and evaluation of existing manufacturing processes, identifying areas for improvement, and recommending appropriate solutions.
Design and implement process optimization strategies to enhance efficiency, reduce cycle time, and improve product quality.
Develop and manage capital projects related to process improvement and automation.
Provide engineering designs to include equipment layouts, sizing, specification, selection, mechanical piping drawings, electrical drawings, bill of materials, bid package drawings, etc.
Work with the supply chain to manage procurement of equipment, supplies, and services related to projects.
Collaborate with engineering, production, and quality assurance teams to develop and implement SOPs and work instructions.
Monitor and analyze process performance metrics, such as cycle time, yield, and scrap rate to develop strategies that meet or exceed targets.
Identify and implement process control measures, including SPC techniques, to ensure consistent quality and reduce process variation.
Provide technical support and troubleshooting to resolve process-related issues and improve overall equipment effectiveness (OEE).
Lead process validation activities, including protocol development, execution, and documentation to ensure compliance with regulatory requirements.
Participate in cross-functional teams to drive root cause analysis, corrective actions, and preventive measures.
Provide training and guidance to production teams on new processes, procedures, and equipment to ensure successful implementation and operation.
Stay up to date with the latest advancements in process improvement and automation engineering technologies, methodologies, and best practices.

Skills

Lean manufacturing

Six Sigma

Statistical analysis

Process modelling

Simulation software

PLC/HMI programming

Electrical drawings

CAD

Problem solving

Communication

Project management

Cross-functional collaboration

Education

Bachelor's degree in engineering

Tools

CAD software

PLC/HMI

Electrical schematics

Job description

Essential Duties/Responsibilities

Identify and implement process improvements and automation to reduce cost, minimize waste, increase efficiency, and improve safety.
Collaborate with cross-functional teams to ensure smooth integration of new processes, technologies, and equipment.
Continuously monitor and analyze process data to identify trends and propose solutions for process improvement.
Utilize process capability studies, statistical analysis, and data-driven decision-making to achieve operational excellence and meet production targets.
Ensuring compliance with safety, environmental, and regulatory requirements in all engineering and automation activities.
Conduct detailed analysis and evaluation of existing manufacturing processes, identifying areas for improvement, and recommending appropriate solutions.
Design and implement process optimization strategies to enhance efficiency, reduce cycle time, and improve product quality.
Develop and manage capital projects related to process improvement and automation.
Provide engineering designs to include equipment layouts, sizing, specification, selection, mechanical piping drawings, electrical drawings, bill of materials, bid package drawings, etc.
Work with the supply chain to manage the procurement of any equipment, supplies, and services related to projects.
Collaborate with engineering, production, and quality assurance teams to develop and implement standard operating procedures (SOPs) and work instructions.
Monitor and analyze process performance metrics, such as cycle time, yield, and scrap rate to develop strategies that meet or exceed targets.
Identify and implement process control measures, including statistical process control (SPC) techniques, to ensure consistent quality and reduce process variation.
Provide technical support and troubleshooting expertise to resolve process-related issues and improve overall equipment effectiveness (OEE).
Lead process validation activities, including protocol development, execution, and documentation to ensure compliance with regulatory requirements.
Participate in cross-functional teams to drive root cause analysis, corrective actions, and preventive measures.
Provide training and guidance to production teams on new processes, procedures, and equipment to ensure successful implementation and operation.
Stay up to date with the latest advancements in process improvement and automation engineering technologies, methodologies, and best practices.

Required Minimum Qualifications

Education/Certifications:
- Bachelor's technical degree, engineering discipline preferred
- 0 - 3 years of experience in a manufacturing setting.
Skills and Experience:
- Knowledge of process optimization and automation techniques, Lean manufacturing principles, Six Sigma methodologies, and statistical analysis.
- Proficiency in process analysis, process modelling, statistical analysis, and simulation software.
- Mechanical design experience is highly preferred, including working knowledge of electrical engineering codes and standards.
- Experience in implementing control methodology in PLC and HMI platforms required.
- Ability to read, interpret, and draft control system and electrical wiring schematics necessary.
- Working knowledge of CAD design requirements.
- Problem-solving and analytical skills with the ability to identify and resolve complex process issues.
- Working knowledge of process safety, risk assessment, and compliance with regulatory standards.
- Effective communication and interpersonal skills to collaborate with cross-functional teams and stakeholders.
- Ability to manage multiple projects simultaneously and meet deadlines in a fast-paced environment.
- Ability to travel (domestic & international) 10% varying depending on demand.

Job Environment : Select from drop down menus below to briefly summarize work environment and physical/mental requirements necessary.

Physical Requirements