Process Engineering Manager

Noveon Magnetics, Inc.; San Marcos (TX); On-site; USD 110,000 - 170,000; Full time

Benefits offered by this job

Medical/Dental/Vision insurance on day

HSA with employer contribution

401(k) retirement plan and match

Long Term Disability

Short Term Disability

Paid Time Off

Sick Leave

Job summary

We are seeking a Process Engineering Manager at Noveon Magnetics in San Marcos, TX. You will lead the engineering team to drive operational excellence across grinding, wire EDM, deburring, coating, and inspection, bridging product design, quality, and scalable production.

The role requires a BS in engineering, 8+ years in precision manufacturing with 3+ years in leadership, experience with automated inspection, and Six Sigma/Lean certification. Strong problem solving and leadership are essential.

Qualifications

• Bachelor’s degree in mechanical/industrial/materials engineering (Master’s preferred).
• 8+ years in precision manufacturing; 3+ years in engineering leadership.

Responsibilities

• Lead process design and optimization across grinding, wire EDM, deburring, coating and inspection.
• Standardize cycle times, tooling, process parameters, and SOPs for high‑precision components.
• Reduce scrap and COPQ via DFM and Cp/Cpk analyses.
• Lead automation scaling of vision systems and inline metrology.
• Partner with Quality to resolve nonconformances and establish SPC limits.
• Manage, mentor, and build a high-performing team of engineers and technicians.
• Drive CapEx projects from justification through IQ/OQ/PQ.

Skills

Leadership

Machining expertise

Problem solving

Communication

Education

Bachelor’s Degree in Mechanical Engineering, Industrial Engineering, Materials Science, or related engineering field

Master’s preferred

Tools

Vision systems

CMM

Inline sensors

Robotic handling

Job description

We’re pragmatic in our understanding of what the earth needs to move towards a sustainable, high-tech future. It’s our passion, however, that drives everything we do. It’s present in every level of our business and every step of our process. We work to inspire—to show the world there is a better way. And that better way isn’t decades in the future; with us, it’s now.

We are a team of scientists and engineers with diverse backgrounds, drawing on expertise in chemistry, physics, engineering, mathematics, computer science and automation. We are continuously seeking to grow our team with people who demonstrate outstanding integrity, intelligence, hunger, accountability and the passion for learning. Positions that we are actively hiring for are listed below. However, we will hire exceptional individuals irrespective of our current job openings.

Position:Process Engineering Manager

Location: San Marcos, TX

Job Id:611

# of Openings:0

Job Title: Process Engineering Manager - Parts

Reports to: VP of Manufacturing

We have one goal: to manufacture quality magnets! We are looking for exceptional individuals who want to learn, build, and lay a foundation for our company for the years to come.

About this role

The Process Engineering Manager leads the engineering team responsible for driving operational excellence, process stabilization, and technology integration across all parts manufacturing operations. This role directly owns process design, optimization, capital performance, and direct cost reduction across precision grinding, wire EDM (wirecut), automated inspection, deburring, and surface coating operations. You will bridge the gap between product design, quality requirements, and scalable high-yield production.

What We Have To Offer:

• Medical/Dental/Vision insurance on day 1 of employment
• Health Saving Account (HSA) with Employer contribution
• 401(k) retirement plan and match program
• Long Term Disability (Employer Paid)
• Short Term Disability (Employer Paid)
• Paid Time Off (eligible after 90 days of employment)
• Sick Leave (eligible after 90 days of employment)

Diversity

At Noveon Magnetics, we believe our diversity makes us who we are, and we strive every day to build a culture where everyone feels welcome.

What You’ll Be Doing:

Process Design & Optimization

• Core Process Management: Directing and optimizing production processes across precision grinding, wire EDM, automated deburring (mechanical/chemical/thermal), continuous/batch coating operations, and automated inspection systems.
• Standardization: Standardizing cycle times, tooling choices, process parameters, and standard operating procedures (SOPs) for high-precision components.
• Waste & Defect Reduction: Reducing scrap rates, rework, and cycle times through Design for Manufacturability (DFM) and process capability analyses (Cp / Cpk).

Automation & Quality Integration

• Automation Scaling: Leading the evaluation, integration, and scaling of automated vision systems, inline metrology, and robotic handling across parts manufacturing lines.
• Quality & SPC Alignment: Partnering with Quality Assurance to resolve non conformances, establish statistical process control (SPC) limits, and optimize closed loop feedback systems between inspection and machining/finishing operations.
• Team Leadership: Managing, mentoring, and building a high-performing team of process engineers, manufacturing engineers, and technicians.
• Lean Culture: Championing Lean, Six Sigma, and Kaizen methodologies across all core process cells to eliminate waste and maximize asset efficiency.
• CapEx Execution: Driving Capital Expenditure (CapEx) projects from justification and equipment selection through installation, commissioning, and qualification (IQ/OQ/PQ).

Key Performance Indicators (KPIs) & Ownership

• First Pass Yield (FPY) & Scrap Rate: Achieving target yield metrics across all process steps (grinding, wirecut, deburring, coating, inspection) while minimizing total Cost of Poor Quality (COPQ).
• Throughput per Capital Dollar ($): Maximizing output volume and revenue throughput relative to invested equipment, machinery, and automation assets.
• Direct Product Cost (COGS): Driving down unit-level direct labor, cycle times, and consumable material costs through process stabilization, efficiency improvements, and automation.
• Overall Equipment Effectiveness (OEE): Maintaining target operational availability, machine speed performance, and quality rates across critical manufacturing equipment.

We are Looking for Someone Who:

• Has a Bachelor’s Degree in Mechanical Engineering, Industrial Engineering, Materials Science, or related engineering field (Master’s preferred).
• Has 8+ years in precision manufacturing environments, with at least 3 years in a direct engineering leadership or supervisory role.
• Can demonstrate hands-on familiarity with tight-tolerance machining (Wire EDM, CNC/centerless grinding); direct experience with surface finishing (deburring) and functional coating application processes; demonstrated track record implementing automated inspection systems (Vision, CMM, structured light, or inline sensors).
• Six Sigma Black Belt or Lean Certification highly preferred.
• Able to move up to 50lbs.
• Possesses manual dexterity to put parts or pieces together quickly and accurately.
• Can wear PPE.
• Comfortable standing for long periods of time, up to and exceeding 60 minutes.
• Is capable of making repetitive movements, including, but not limited to, sitting, squatting, and walking up and down stairs.

About Noveon Magnetics

At Noveon Magnetics, we’re reimagining the rare earth magnet industry and changing the way we electrify the world. We’re a fast-growing, diverse team of scientists, engineers, entrepreneurs, and innovators from across the globe united by a shared mission to support the commercialization of our magnet manufacturing technology and forge a new path toward resource efficiency, resource independence and a low-carbon economy.

As the only U.S manufacturer of permanent rare earth magnets essential to a range of technologies that rely on an electric motor--from electric vehicles to medical devices to aerospace and defense systems to clean energy--we’re ushering in an electric future that is 100% Made in America. All our operations, from R&D through production, assembly, and delivery, are conducted out of our state-of-the-art manufacturing center in San Marcos, Texas.

Noveon Magnetics is an Equal Opportunity Employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, national origin, citizenship, ancestry, religion, creed, sex, sexual orientation, gender identity, age, disability, veteran or military status, or any other basis prohibited by law.

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