Process Engineering Manager
Amcor Flexibles, LLC
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Benefits offered by this job
Job summary
Amcor in Louisville is seeking a Processing Engineer Manager to lead plastics processing operations for reheat and blow molding of high-quality food grade bottles. This role develops robust process parameters, improves productivity, and ensures compliance with quality standards.
You will provide technical leadership during production, trials, and new product introductions, and collaborate with cross-functional teams to drive continuous improvement and scale up from pilot to full production.
Qualifications
- Bachelor's degree in plastics/chemical/mechanical engineering or equivalent experience.
- 2-5 years in plastics processing, specifically reheat/blow or SBM.
- Strong understanding of PET processing and blow molding.
- Experience in food/pharma-grade manufacturing.
- Solid problem-solving using RCA, DMAIC, DOE.
- Knowledge of SPC and process validation.
Responsibilities
- Develop, implement, and maintain optimal processing parameters for RHB and SBM equipment.
- Improve cycle times, material utilization, energy use, and efficiency.
- Lead root-cause troubleshooting for process-related issues.
- Provide day-to-day technical support to production teams.
- Support machine startups, material changes, mold changes, and tooling qualification.
- Ensure compliance with GMP, cGMP, FDA and internal quality standards.
Skills
Education
Tools
Job description
Accelerate the possible by joining a winning Amcor team that's transforming the packaging industry and improving lives around the world.
At Amcor, we unpack possibility through our innovative and responsible packaging to provide solutions that benefit our customers, our people and our planet. More than 10,000 consumers worldwide encounter our products every second and rely on us for safe access to food, medicine and other goods. We value their trust by making safety our guiding principle. It's our core value and integral to how we do business.
Beyond this core principle, our shared values and behaviors unite us as we work together to elevate customers, shape lives and protect the future. We champion our customers and help them succeed. We play to win - adapting quickly in an everchanging world - and make smart choices to safeguard our business, our communities and the people we serve for generations to come. And we invest in our world-class team, empowering our colleagues to unpack their potential, because we believe when our people grow, so does our business.
To learn more about playing for Team Amcor, visitwww.amcor.comILinkedInIGlassdoorIFacebook IYouTube
The Processing Engineer is responsible for optimizing and supporting all plastics processing operations related to reheat and blow and stretch blow molding for highquality food grade bottles. This role develops robust process parameters, improves productivity and efficiency, ensures compliance with quality and regulatory standards, and provides technical leadership during production, trials, and new product introductions.
- Develop, implement, and maintain optimal processing parameters for RHB and SBM equipment.
- Assess and improve cycle times, material utilization, energy consumption, and overall production efficiency.
- Lead rootcause troubleshooting efforts for processrelated issues such as material distribution, haze, stress cracking, dimensional variation, or weight variation.
- Provide daytoday technical support to production teams to ensure stable and efficient operations.
- Conduct indepth analysis of process deviations and implement corrective and preventive actions.
- Support blow molding machine startups, material changes, mold changes, and new tooling qualification.
- Ensure all processes meet rigorous food and pharmagrade requirements including GMP, cGMP, FDA, and internal quality standards.
- Collaborate with Quality Assurance to resolve nonconformances and enhance product consistency.
- Maintain accurate and compliant process documentation, including validation protocols, setup sheets, and process parameters.
- Work closely with tooling, maintenance, and engineering teams to optimize mold performance, cooling efficiency, preform handling, and blow configurations.
- Assist in qualification, installation, and optimization of molds, tooling, and auxiliary equipment.
- Recommend equipment upgrades or process enhancements to improve capability and reliability.
- Lead or support continuous improvement initiatives (Lean, Six Sigma, DOE, SPC).
- Drive costsaving initiatives through improved yields, reduced scrap, and enhanced line performance.
- Participate in new product development, ensuring manufacturability and smooth scaleup from pilot to full production.
- Train operators and technicians on best practices, processing standards, and safe machine operation.
- Develop and maintain SOPs, setup guides, and process control documents.
- Promote a culture of safety, quality, and operational excellence.
- Bachelor's degree in Plastics Engineering, Chemical Engineering, Mechanical Engineering, or related technical field. (or equivalent experience)
- 2-5 years of experience in plastics processing, specifically reheat & blow or stretch blow molding.
- Strong understanding of PET processing, blow molding principles, and material behavior.
- Experience working in food or pharmaceuticalgrade manufacturing environments.
- Solid problemsolving skills using structured methodologies (RCA, DMAIC, DOE).
- Knowledge of statistical process control (SPC) and process validation.
- Experience with leading RHB/SBM platforms (e.g., Sidel, Krones, KHS, SIG, Aoki).
- Familiarity with regulatory standards such as FDA 21 CFR, HACCP, SQF, or ISO 22000.
- Working knowledge of preform design, mold design, and bottle performance testing.
- Lean/Six Sigma certification.
- Proficiency with CAD, dataanalysis tools, or processmonitoring systems.
- Strong analytical and troubleshooting capability
- Process discipline and attention to detail
- Technical expertise in PET processing and blow molding technologies
- Effective communication and crossfunctional collaboration
- Leadership in driving continuous improvement
- Ability to work in a fastpaced, highly regulated environment
- Onsite role in a manufacturing environment
- Regular interaction with blow molding equipment, compressed air systems, and hightemperature processes
- Occasional evening or weekend support during critical production runs or equipment trials
We expect our people to be guided by The Amcor Way and demonstrate our Values every day to enable the business to win. We are winning when:
- Our people are engaged and developing as part of a high-performing Amcor team
- Our customers grow and prosper from Amcor's quality, service, and innovation
- Our investors benefit from Amcor's consistent growth and superior returns
- The environment is better off because of Amcor's leadership and products
Amcor is an Equal Opportunity Employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability status, protected veteran status, or any other characteristic protected by law.
If you would like more information about your EEO rights as an applicant under the law, please click on the "Know Your Rights: Workplace Discrimination is Illegal" Poster. If, because of a medical condition or disability, you need a reasonable accommodation for any part of the employment process, please call 224-313-7000 and let us know the nature of your request and your contact information.
We verify the identity and employment authorization of individuals hired for employment in the United States.
When you join Amcor, you will have access to a comprehensive benefits and compensation package that includes:
- Medical, dental and vision plans
- Flexible time off, starting at 80 hours paid time per year for full-time salaried employees
- Company-paid holidays starting at 8 days per year and may vary by location
- Wellbeing program & Employee Assistance Program
- Health Savings Account/Flexible Spending Account
- Life insurance, AD&D, short-term & long-term disability, and voluntary benefits
- Paid Parental Leave
- Retirement Savings Plan with company match
- Tuition Reimbursement (dependent upon approval)
- Discretionary annual bonus program (initial eligibility dependent upon hire date)
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