Process Engineer – Solid Door Manufacturing

WalzCraft; La Crosse (WI); On-site; USD 70,000 - 90,000; Full time

Job summary

A leading company in solid door manufacturing is seeking a Process Engineer to optimize production processes, manage projects, and ensure high-quality standards. This on-site role involves collaboration with cross-functional teams to enhance efficiency and sustainability in manufacturing operations.

Qualifications

• Proven experience in process engineering, preferably in wood or composite doors.
• Experience with process improvement methodologies such as Lean Manufacturing, Six Sigma.

Responsibilities

• Optimize manufacturing processes for solid doors and cabinet components.
• Lead projects for process improvements and new product developments.
• Ensure compliance with quality standards and safety regulations.

Skills

Project Management

Analytical

Problem Solving

Communication

Teamwork

Education

Bachelor’s degree in Mechanical Engineering

Education in IT programming

Tools

CAD software

ERP systems

Job description

Process Engineer – Solid Door Manufacturing

The Process Engineer for Solid Door Manufacturing is responsible for optimizing and improving manufacturing processes to ensure the production of high-quality solid doors and other cabinet components while maintaining cost-efficiency, safety, and sustainability. This role also includes project management duties to lead and oversee process improvement projects, new product developments, and operational upgrades. The Process Engineer will collaborate with cross-functional teams to ensure that manufacturing operations are running smoothly and effectively. This is an on-site position.

• Analyze existing manufacturing processes to identify areas for improvement in productivity, continuous improvement, quality, and cost reduction.
• Implement process modifications to improve efficiency, reduce waste, and meet production goals.
• Monitor and troubleshoot issues related to production machinery and processes, providing technical support for solutions.
• Project Management:
  • Lead and manage projects aimed at process improvements, new product introductions, equipment upgrades/integrations, or production efficiency enhancements.
  • Develop detailed project plans, including scope, timeline, communication, budget, resource allocation, and risk management.
  • Coordinate with various departments (e.g., production, quality assurance, purchasing) to ensure timely execution of projects.
  • Track project progress, report on milestones, and ensure timely project completion and within budget.
  • Facilitate project meetings, provide regular updates, and manage project documentation.
  • Resolve project issues by taking proactive steps and adjusting the plan as necessary.
• Quality Control:
  • Ensure that all manufacturing processes meet the quality standards for solid doors, including dimensional accuracy, finish quality, and structural integrity.
  • Work with the Quality Assurance (QA) team to implement quality control procedures and obtain/maintain certifications (e.g., ISO standards).
  • Conduct root cause analysis for defects and implement corrective actions to minimize recurrence.
• New Product Development:
  • Collaborate with design and product teams to evaluate new designs for manufacturability and propose process changes where necessary.
  • Support the implementation of new products into production, ensuring smooth transition from design to full-scale manufacturing.
• Data Analysis and Reporting:
  • Collect and analyze production data to assess the performance of manufacturing processes.
  • Prepare detailed reports on production metrics, process improvements, project performance, and process-related issues.
  • Use data-driven insights to suggest and implement improvements.
• Safety and Compliance:
  • Ensure all processes are compliant with industry safety standards and company policies.
  • Develop, update, and enforce safety procedures for the manufacturing floor.
  • Conduct regular safety audits and ensure adherence by all team members for safety protocols.
• Process Documentation and Standardization:
  • Develop and maintain process documentation, including standard operating procedures (SOPs) for manufacturing processes.
  • Create training materials for operators and staff to ensure consistent application of processes.
  • Standardize processes to ensure consistency across shifts and between production lines.
• Cost Control and Resource Management:
  • Monitor and control material usage and labor efficiency to meet production cost targets.
  • Collaborate with the purchasing team to manage inventory levels and ensure the availability of required materials.
  • Investigate and implement cost-saving initiatives without compromising quality.
• Collaboration and Teamwork:
  • Work closely with production leaders, maintenance teams, and other departments to ensure smooth operations.
  • Provide training and support to operators and other staff to enhance skill sets and knowledge.
  • Communicate effectively and demonstrate organizational agility in working across functions and adapting to changing business needs.
• Bachelor’s degree in Information Technology, Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or related field.
• Education in IT programming or related technical disciplines is preferred.
• Proven experience in process engineering, preferably in the manufacturing of wood or composite doors.
• Experience building or implementing software tools specifically for wood component manufacturers is highly desirable.
• Strong knowledge of manufacturing processes, including CNC machining, woodworking, assembly, finishing, and packaging.
• Experience with process improvement methodologies such as Lean Manufacturing, Six Sigma, or Kaizen is preferred.
• Demonstrated experience in managing cross-functional projects, including project planning, resource management, and execution.
• Knowledge of quality control systems and standards.
• Proficiency in CAD software and process simulation tools.
• Strong analytical, problem solving, and project management skills.
• Excellent communication and teamwork skills.
• Project management certifications (e.g., PMP, Agile) are preferred.
• Experience in door manufacturing or building materials production is highly desired.
• Familiarity with ERP systems and production management software.
• Certifications in Lean, Six Sigma, or other process improvement methodologies is preferred.

While performing duties on the production floor, the employee is frequently exposed to fumes and/or airborne particles, moving mechanical parts, and vibration. The noise level in the production work environment can be loud.

• Be Positive: Foster a supportive and encouraging work environment.
• Measure Twice for Accuracy: Champion precision, attention to detail, and accountability.
• Be Value Added: Encourage innovative thinking and purposeful contributions.
• R.a.W.: Model hard work, integrity, and leadership development across the team.

How to Apply

Apply Online

Fill out our Employment Application online.

Applications must be completed in full, even if attaching a resume.

Download our Application PDF, fill it out, and email it to our Human Resources Team.

Option 2 – Email it to [e-mail] from your own email address – Attach the PDF and hit send.

Stop by our facility and fill out an application.

*All applications will be kept on file for 1 year. WalzCraft is an Equal Opportunity Employer .