Process Engineer (Projects Focus)

Stepan Oilfield Solutions; Wilmington (NC); On-site; USD 95,000 - 130,000; Full time

Job summary

Stepan Oilfield Solutions seeks a Process Engineer (Projects Focus) in Wilmington, NC to lead capital projects from concept through start-up, applying Front-End Loading (FEL) and robust process design to improve capacity, cost, quality, and environmental performance. You will partner with Project Managers, Operations, and Engineering leadership to deliver practical solutions.

The role emphasizes safety, operability, and alignment with business objectives, with hands-on involvement in

Qualifications

• Bachelor's degree in chemical engineering
• +5 years of experience in chemical manufacturing or process engineering
• Strong analytical and problem-solving skills

Responsibilities

• Lead process engineering on capital projects from feasibility through start-up.
• Develop core engineering design packages (PFDs, P&IDs, MEBs, and equipment requirements).
• Ensure designs are safe, operable, and cost-effective.
• Support commissioning and start-up to meet design intent.
• Apply FEL methodologies to define scope and evaluate alternatives.
• Provide process design expertise in reaction systems, separations, and thermodynamics.
• Translate business and operational needs into practical engineering solutions.
• Support plant operations with troubleshooting and process optimization.
• Use process data to drive improvements in throughput, efficiency, and reliability.
• Collaborate with Operations, Maintenance, and EHS teams to ensure successful project delivery.

Skills

Analytical skills

Problem-solving

Education

Bachelor's degree in chemical engineering

Tools

Front-End Loading (FEL)

PFDs

P&IDs

Job description

Process Engineer (Projects Focus)

Location: Wilmington, NC, US, 28401

Job Description

The Process Engineer (Projects Focus) provides process engineering leadership for capital projects, supporting the Wilmington site from project conception through start-up. This role ensures that projects are safe, technically sound, and aligned with business objectives, enabling improvements in capacity, cost, quality, and environmental performance.

Working closely with Project Managers, Operations, and Engineering leadership, this role applies Front-End Loading (FEL) principles and strong process design expertise to deliver practical, effective solutions in a manufacturing environment.

Key Responsibilities

• Serve as the process engineering lead on capital projects from feasibility through start-up
• Develop and deliver core engineering design packages (PFDs, P&IDs, MEBs, and equipment requirements)
• Ensure designs are safe, operable, and cost-effective
• Support commissioning and start-up to ensure systems meet design intent

Front-End Loading & Process Design

• Apply FEL methodologies to define scope and evaluate alternatives
• Provide expertise in process design, including reaction systems, separations, and thermodynamics
• Translate business and operational needs into practical engineering solutions

Operational Support & Optimization

• Support plant operations with troubleshooting and process optimization
• Use process data to drive improvements in throughput, efficiency, and reliability
• Participate in site initiatives for safety, environmental, and cost improvements

Cross-Functional Collaboration

• Partner with Project Managers on scope development and execution alignment
• Collaborate with Operations, Maintenance, and EHS teams to ensure successful project delivery
• Work with external engineering firms and contractors, ensuring quality and accountability

Safety & Compliance

• Promote and support a strong safety culture
• Ensure compliance with OSHA, NFPA, EPA, and other regulatory requirements
• Integrate process safety and environmental considerations into all project work

Qualifications

• Bachelor's degree in chemical engineering
• +5 years of experience in chemical manufacturing or process engineering
• Strong analytical and problem-solving skills

Preferred Qualifications

• Experience with Front-End Loading (FEL) and capital projects
• Batch chemical process experience
• Strong background in process design and modeling
• Experience working with external engineering contractors
• Knowledge of PSM-regulated environments and industry standards

What Success Looks Like

• Projects are delivered with strong technical integrity and clear scope definition
• Process designs are safe, operable, and aligned with site needs
• Start-ups and modifications are smooth, stable, and meet performance targets
• Strong collaboration with Operations and Project teams drives practical results

Work Environment

• Combination of office and manufacturing plant environment
• Regular field exposure including elevated structures, outdoor conditions, and PPE requirements
• Hands-on involvement in commissioning and plant support activities

Why Join Us?

• Opportunity to work on high-impact capital projects
• Exposure to end-to-end project lifecycle from concept to start-up
• Collaborative team environment focused on continuous improvement and technical excellence

Education

• Bachelor's degree in chemical engineering

Applicants must be authorized to work for any employer in the U.S. We are unable to sponsor or take over sponsorship of an employment Visa at this time.

Stepan is a global specialty and intermediate chemical manufacturer that has been serving a broad range of industries for over 90 years. Today, Stepan is a $2.7 billion revenue company. Our continued success is driven by the passion and commitment of our 2,500+ employees around the world.

Why Work At Stepan?

• Stable & Growing
• Collaborative Environment
• Make a Difference & Be Recognized
• Committed to Safety & Sustainability
• Value Driven Culture

Nearest Major Market: Wilmington