Process Engineer (Injection Molding)

Averro; Town of Florida (NY); On-site; USD 110,000 - 150,000; Full time

Benefits offered by this job

Medical, Dental, Vision insurance

401k

Paid time off

Sick leave

Paid holidays

Job summary

Averro is seeking an Injection Molding Process Engineer for a high-volume plastics manufacturer. The role focuses on scientific molding, data-driven optimization, and root cause analysis to improve cycle times and part quality across engineering-grade materials.

You will lead mold setup, equipment qualification, and cross-functional collaboration with engineering, tooling, and production teams, while training technicians in advanced molding methods and safety protocols.

Qualifications

• Bachelor's degree in engineering (Plastics Eng Tech preferred) or 10+ years in injection molding.
• Proficiency in CPK/SPC data-driven optimization and root-cause analysis.
• RJG MMI Certification and E-Dart systems experience preferred.

Responsibilities

• Own and optimize scientific injection molding processes using data-driven metrics.
• Troubleshoot defects and perform root cause analysis across materials.
• Set, calibrate, and validate molding parameters and inspect equipment.
• Lead mold setup and process qualification with QC/GD&T reviews.
• Present ROI-based capital expenditure recommendations to management.
• Train technicians in scientific molding and safety protocols.
• Collaborate with engineering, tooling, quality, and suppliers.

Skills

CPK/SPC analysis

Root cause analysis

Mold setup & process qualification

Data-driven process optimization

Cross-functional collaboration

Education

Bachelor's degree in Engineering (Plastics Eng Tech preferred)

Tools

RJG MMI Certification

E-Dart hardware/software

Job description

Medical, Dental, and Vision insurance, 401k, sick leave, and employee assistance program, pto, paid holidays, and legal insurance.

ROLE & RESPONSIBILITIES

We are seeking an Injection Molding Process Engineer for a high-volume precision plastics manufacturer producing over one billion parts annually for multi-national customers worldwide, which would be a great opportunity for someone with experience in scientific injection molding, process optimization, and root cause analysis looking to further their career in advanced manufacturing.

• Own and optimize scientific injection molding processes using data-driven metrics, including CPK/SPC analysis, to achieve precision cycle times and consistent part quality.
• Troubleshoot and perform root cause analysis on molding defects, process deviations, and machine or mold performance issues across a variety of engineering-grade materials.
• Set, calibrate, and validate parameters for injection molding machines and auxiliaries (chillers, dryers, thermolators, granulators); visually inspect equipment and coordinate maintenance as needed.
• Lead mold setup and process equipment qualification; perform quality control tasks including critical measurements, GD&T inspection, and review of QC and action reports.
• Identify machine, mold, and automation improvement opportunities and present capital expenditure recommendations with ROI analysis to management.
• Train and mentor process technicians in scientific molding methodology, equipment operation, and safety protocols; lead process and mold setup teams as required.
• Collaborate cross-functionally with engineering, tooling, quality, and production teams; interface with outside suppliers and resin manufacturers as needed.

ESSENTIAL QUALIFICATIONS

• Bachelor's degree in engineering (Plastics Engineering Technology preferred), or 5+ years of experience in automotive or medical precision injection molding with a minimum of 10 years in the injection molding industry.
• Highly skilled in plastic injection molding process optimization using data-driven metrics (CPK, SPC); RJG MMI Certification and E-Dart hardware/software experience strongly desired.
• Minimum 5 years working with engineering-grade materials (PA, PC, POM, PBT, LCP, or similar).
• Proficient with precision measurement equipment: micrometers, calipers, optical comparators, bore gauges, dial gauges, pyrometers, and infrared cameras; ability to read blueprints and GD&T.
• Strong troubleshooting, root cause analysis, and mathematical/analytical skills; ability to analyze and present CERs with ROI understanding.
• Effective communicator across engineering, tooling, quality, and production departments, and with external suppliers and customers when required.

BONUS QUALIFICATIONS

• RJG MMI Certification in Scientific Injection Molding (E-Dart hardware and software).
• Experience with IATF 16949 or ISO 13485 quality systems.
• Hands-on experience with robotics, automation, and part handling systems in a precision molding environment.

WHY AVERRO?

Averro is a Veteran-Owned organization dedicated to delivering innovative talent solutions, business consulting, and technology services that propel businesses and careers forward. We live by our ethos: Be Curious | Build Trust | Empower Each Other. These values show in our commitment to client satisfaction, timely support, and unmatched consultant care. Our Aim - Your Ascent.

Averro is an equal opportunity employer, and we are committed to diversity, equity, and inclusion in the workplace. All qualified applicants will receive consideration for employment, regardless of criminal histories, consistent with legal obligations. All employment decisions shall be made without regard to age, race, creed, color, religion, sex, national origin, ancestry, disability status, veteran status, sexual orientation, gender identity or expression, genetic information, marital status, citizenship status or any other basis as protected by federal, state, or local law.

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