Process Engineer - Injection Molding

Randstad USA; Garland (TX); On-site; USD 70,000 - 90,000; Full time

Job summary

Randstad USA in Garland seeks a hands-on Injection Molding Plastic Process Engineer to lead process development, automation setups, and continuous improvement at our Garland manufacturing facility. You will bridge tooling approvals with full-scale production, establish scientific molding parameters, design EOAT, and mentor technicians across shifts.

You will drive sampling programs, validate 1st shots, and lead CAPA investigations while tracking MBR metrics and throughput.

Qualifications

• 5 years of experience in injection molding or related manufacturing.
• Experience as a process engineer on automation and robotics.
• Associate degree or equivalent manufacturing training.

Responsibilities

• Lead process development and experimental molding with 1st-shot sampling and validation.
• Design EOAT and program robotic part removal.
• Drive automation setups and CAPA investigations.
• Mentor technicians across shifts and support cross-over meetings.
• Track OEE, scrap rates, and throughput.

Skills

Injection Molding

Process Optimization

Robot Programming

Robot Automation

EOAT Design

Machine Troubleshooting

RCA

Continuous Improvement

Education

Associate degree

Job description

Are you a hands-on engineer who thrives on the shop floor? We are seeking a driven Injection Molding Plastic Process Engineer to lead process development, automation setups, and continuous improvement at our Garland manufacturing facility.

In this position, you will be the primary technical authority bridging tooling approvals with full-scale production. From establishing scientific molding parameters on 1st shot samples to designing custom EOAT and programming extraction robotics, you will play a critical role in optimizing plant performance and mentoring our technician team across all shifts.

What You’ll Do

• First-Shot Sampling & Validation: Drive sampling programs for new tools, establish robust scientific molding windows, perform 1st shot buy-offs, and complete process validations (IQ/OQ/PQ).
• Robotics & Automation Setup: Build custom End-of-Arm Tooling (EOAT), program 3-axis/5-axis part-removal robots, and integrate automated cell accessories.
• Process Optimization & Scientific Molding: Develop, document, and standardize decoupled molding parameters to increase yield, trim cycle times, and minimize scrap.
• Complex Troubleshooting: Diagnose dynamic root-cause failures spanning process variables, resin behaviors, tooling issues, and auxiliary equipment.
• Corrective Action Leadership: Lead CAPA investigations (8D, 5-Why, Fishbone) for process non-conformances, ensuring systemic long-term fixes.
• Data-Driven Operations Support: Track and drive key Management By Results (MBR) measurables—including OEE, scrap rates, and throughput—while maintaining setup sheets and central monitoring systems.
• Shift Leadership & Technical Upskilling: Support and train process technicians across a rotating 3-shift schedule, participating in daily cross-over meetings to ensure seamless shift handoffs.
• Innovation & Continuous Improvement: Evaluate new molding technologies and lead lean initiatives that enhance plant safety, efficiency, and capacity.

Why Join Us?

• Competitive Compensation: $70,000 – $90,000 base salary.
• Impact & Ownership: Complete technical authority over tool buy-offs and continuous improvement initiatives.
• Professional Growth: Hands-on experience with cutting-edge manufacturing equipment, automation systems, and advanced technology upgrades.

salary: $70,000 - $90,000 per year

shift: First

work hours: 8 AM - 5 PM

education: Associate

Responsibilities

• Process & Quality Control: Verify first-piece startups, conduct routine process monitoring, and issue temporary change requests (Temp CRs) when operations fall out of tolerance.
• Troubleshooting & Maintenance: Address operator inquiries, inspect tooling/machinery, and issue work orders for necessary tool and machine repairs.
• Equipment Setup: Configure robotics (end-of-arm tooling/cam settings) and decorating equipment according to Master Process Control Sheets.
• Audit & Verification: Perform Bill of Materials (BOM), part weight, and cycle time verifications to maintain quality standards.
• Communication & Shift Handover: Lead shift passdown reporting, collaborate closely with Die Setters and Supervisors, and participate in continuous improvement initiatives.
• Education/Experience: High school diploma/GED or 3+ months of related manufacturing experience.
• Technical & Analytical Skills: Proficient in basic math (percentages, proportions) and able to read/interpret safety rules, system documents, and operating procedures.
• Physical & Logistics: Able to lift up to 50 lbs, work in a fast-paced environment, and support weekday or weekend overtime as needed.

The essential functions of this role include:

• working in a smoke free environment
• wearing steel toe shoes
• working in a non-temperature controlled environment
• manual lifting up to 50lbs
• standing for 8 hours at one time

Skills

• Injection Molding (3 years of experience is required)
• Process Optimization (3 years of experience is required)
• Robot Programming (2 years of experience is required)
• Robot Automation (2 years of experience is required)
• EOAT Design (2 years of experience is required)
• Machine Troubleshooting (3 years of experience is required)
• RCA (2 years of experience is required)
• Continuous Improvement (2 years of experience is required)

Qualifications

• Years of experience: 5 years
• Experience level: Experienced

Benefits

• medical, prescription, dental, vision, AD&D, and life insurance offerings
• short-term disability
• 401K plan

Pay offered to a successful candidate will be based on several factors including the candidate's education, work experience, work location, specific job duties, certifications, etc.

Equal Opportunity Employer: Race, Color, Religion, Sex, Sexual Orientation, Gender Identity, National Origin, Age, Genetic Information, Disability, Protected Veteran Status, or any other legally protected group status.

At Randstad, we welcome people of all abilities and want to ensure that our hiring and interview process meets the needs of all applicants. If you require a reasonable accommodation to make your application or interview experience a great one, please contact [e-mail].

This posting is open for thirty (30) days.

Experience

• Experienced
• 5 years

Education

• Associates