Process Engineer II – Injection Molding & DOE

HellermannTyton; Milwaukee, Northern (WI, KY); Hybrid; USD 85,000 - 110,000; Full time

Job summary

HellermannTyton seeks a Process Engineer II to advance injection molding processes for new product development and continuous improvement of existing molds. You will support cross-functional teams to resolve molding issues using scientific molding and DOE/ PFMEA methodologies.

The role requires hands-on troubleshooting, cross-department collaboration, and adherence to IATF 16949/ISO 14001, with opportunities to mentor junior engineers and drive cost-saving initiatives.

Qualifications

• High school diploma or equivalent required; relevant associate or bachelor’s degree preferred.
• State of Wisconsin Journeyman certification required or equivalent degree.
• RJG Fundamentals of Systematic Molding & Workshop completed.
• RJG Master Molder (I) required or achievable within first year of employment.
• 5+ years of relevant industry experience required.
• 2+ years of sampling/process development experience required.
• Strong troubleshooting ability and mechanical aptitude.
• Ability to complete Excel-based SIM workbook studies and interpret data outputs.
• Working knowledge of RJG’s CoPilot system and graph interpretation.

Responsibilities

• Develop and document injection molding processes using scientific molding principles.
• Coordinate mold revisions and repairs to prototype and new molds.
• Recommend corrective actions for mold- and process-related issues to Engineering and Technical leadership.
• Act as a liaison between Engineering, QA, Tool Room, and Manufacturing regarding mold and process issues.
• Sample and evaluate prototype molds, new molds, resins, and equipment.
• Assist Manufacturing with machine specs, training for Process Technicians and Operators, and cost-savings initiatives.
• Develop and update PFMEAs and FMEAs on existing and new products.
• Perform visual inspection of molded parts and diagnose root causes of defects.
• Support IATF 16949 and ISO 14001 through proper documentation and standard work.

Skills

Injection molding

Troubleshooting

DOE / DOE studies

PFMEA / FMEA

Core Tools (APQP, PPAP, SPC, MSA)

2-D CAD reading

Excel proficiency

Communication skills

Education

State of Wisconsin Journeyman certification

Associate or Bachelor’s degree preferred

RJG Fundamentals of Systematic Molding & Workshop

RJG Master Molder (I)

Tools

RJG CoPilot system

MS Word, Excel, Outlook

Job description

HellermannTyton seeks a Process Engineer II to advance injection molding processes for new product development and continuous improvement of existing molds. You will support cross-functional teams to resolve molding issues using scientific molding and DOE/ PFMEA methodologies.

The role requires hands-on troubleshooting, cross-department collaboration, and adherence to IATF 16949/ISO 14001, with opportunities to mentor junior engineers and drive cost-saving initiatives.