Process Engineer I

Transform Automotive; Utica (MI); On-site; USD 60,000 - 80,000; Full time

Job summary

A leading automotive manufacturer in Utica, Michigan, is seeking an experienced engineer focused on Lean Manufacturing and welding processes. The role involves promoting continuous improvement, supporting project management, and ensuring adherence to specifications. Ideal candidates will have a relevant degree and significant experience in manufacturing processes, particularly in welding. This position offers a comprehensive benefits package including stock ownership and medical coverage.

Benefits

Employee Stock Ownership Plan

Incentive Bonus

Medical, Vision, Dental

401k

Paid Vacation & Holidays

Tuition Reimbursement

Qualifications

• Minimum 5 years of work experience in a related field.
• Knowledge of arc welding, laser welding, and robotic applications.
• Understanding of stamping and assembly manufacturing processes.

Responsibilities

• Promote Lean Manufacturing principles.
• Support Project Management during the APQP process.
• Lead problem-solving activities in manufacturing.

Skills

Lean Manufacturing principles

Lean tools knowledge

Communication skills

Problem-solving

Education

Bachelor’s degree in Mechanical Engineering or Weld Engineering

Tools

Microsoft Office Suite

Job description

What You’ll Do

• Adapt and promote Lean Manufacturing principles
• Active participant in the Elimination of Waste Team meetings
• Support the Company’s Goals and Objectives
• Prepare and assess weldments and provide technical reporting for research, development and root cause analysis for preventative maintenance to avoid weld failures
• Support Project Management on new programs during the APQP process and participate in APQP activities including but not limited to: design development, failure mode and effects analysis, manufacturing feasibility studies, line and floor layout, resource allocation, capacity studies, production trial runs
• Establish and maintain process parameters and ensure adherence to customer specifications including sectioning, polishing and microscopic metallurgical analysis
• Provide support by leading and participating in problem solving activities, including troubleshooting machines for the permanent resolution of manufacturing issues (Global 8-D process)
• Work on the plant floor with operators, machines and fixtures to improve manufacturing processes in areas of safety, quality, productivity, throughput, quick change, and ergonomics
• Support quoting process / welding feasibility and cost calculations
• Internal drawing control following revision and change notice process
• Support machine selection in the APQP process
• Support supplier / vendor assessment and approval
• Educate operators and support personnel in process flow, preventative maintenance and troubleshooting activities
• Initiate, coordinate, and verify design changes to part prints, or changes to work instructions, PFMEA’s and the process flow diagrams
• Make recommendations, plans and suggestions that promote Continuous Improvement and Lean Manufacturing throughout the organization
• Champion of all welding joining and developments that may affect future opportunities
• Possess working knowledge of IATF16949, ISO 14001, and Q1 Compliance criteria
• Compliance participation in IATF16949 Quality Procedures and Work Instructions

What You’ll Need to Succeed

• Bachelor’s degree in Mechanical Engineering or Weld Engineering and / or minimum 5 years of work experience related field
• Knowledgeable of arc welding, laser welding, and robotic applications
• Mechanical tooling assembly design ability
• Developing effective working relationships with customers and the ability to communicate information with confidence
• Understanding of stamping and assembly manufacturing processes and systems
• Proficiency in Microsoft Office Suite: Word, Excel, and PowerPoint

What Else You’ll Need to Know

• Must be able to work with minimal supervision: self-starter
• Collaboration Skills
• Excellent communication skills for interaction with the workforce, suppliers and customers
• Meticulous attention to detail
• Organized and efficient, with extensive multi-tasking and project management abilities
• Personal Effectiveness / Credibility
• Possess working knowledge of IATF16949, ISO 14001, and Q1 compliance criteria

What’s In It For You

• Employee Stock Ownership Plan
• Incentive Bonus
• Medical, Vision, Dental
• Prescription Drug Plan
• 401k
• Paid Vacation & Holidays
• Short-Term Disability
• Pet Insurance
• Tuition Reimbursement
• Health and Wellness Reimbursement
• Employee Recognition
• Discount Programs