Process Engineer (Electronics Assembly) - Oak Creek, WI

Astronautics Corporation of America; Oak Creek (WI); On-site; USD 70,000 - 90,000; Full time

Job summary

Astronautics Corporation seeks a Process Engineer to enhance manufacturing efficiency of Line Replaceable Unit (LRU) / Box Build Processes in Oak Creek, WI. This on-site role involves technical support, documentation management, and nurturing new product introductions through process improvements and robust quality control systems.

Benefits

Competitive pay

Excellent benefits

Professional growth opportunities

Qualifications

• Minimum 3 years experience in box assembly process/manufacturing engineering.
• Strong knowledge of mechanical assembly and processing technologies.
• Working knowledge of GD&T.

Responsibilities

• Maintain efficiency of manufacturing equipment and processes.
• Support LRU manufacturing and environmental testing.
• Develop and maintain in-process quality control systems.

Skills

Mechanical assembly

Manufacturing engineering

Design for Manufacturing

Quality control systems

Continuous improvement

Education

Bachelor's degree in electrical/electronics, mechanical, industrial/manufacturing engineering discipline

Tools

CAD software

ERP systems

Microsoft Office

Job description

Job Description

What You Will Do:

We are seeking a Process Engineer to focus on our LRU (Line Replaceable Unit) / Box Build Processes. In this role, you will be responsible for maintaining the efficiency and effectiveness of all related manufacturing equipment and processes required to assemble a high-quality product in a repeatable and cost-effective manner. You will support LRU manufacturing and environmental testing processes, the programming and support of automated torque systems and work with the design engineering team on various projects. In addition, you will assist with NPIs (New Product Introductions) by providing DFM (Design for Manufacturing) feedback and assisting in the creation of PFMEA (Process Failure Mode and Effects Analysis).

This is an on-site position, supporting first shift manufacturing operations at our headquarters in Oak Creek, WI. You will report directly to the Process Engineering Manager.

How You Will Do It:

• Create, update, and manage documentation (i.e., work instructions, routings, and other department procedures).


• Provides technical support for critical process and product issues on the production floor.


• Execute engineering/manufacturing change orders.


• Develop and maintain in-process quality control systems to ensure product quality.


• Drive and implement continuous improvement projects with input from production personnel.


• Provide ongoing product and process improvements to meet quality, continuous improvement, and production goals.


• Create and support PFMEA and product/process risk analysis of new products.


• Develop and support new manufacturing processes/equipment.


• Program, set up, and debug box-build equipment. This includes environmental test chambers, torque drivers and a pneumatic press.


• Coordinate prototype builds and process development.


• Support design for manufacturability.


• Review engineering change orders.

What We Look For:

Required

• Bachelor's degree in electrical/electronics, mechanical, industrial/manufacturing engineering discipline from an accredited institution.


• Minimum 3 years of experience in box assembly process/manufacturing engineering.


• Must have strong knowledge of mechanical assembly and processing technologies.


• Must be able to interpret mechanical drawings and have a working knowledge of GD&T (Geometric Dimensioning & Tolerancing).


• Must have a working knowledge of CAD software and ERP systems (preferably IFS).


• Must be proficient with Microsoft Office applications (Word, Excel, PowerPoint).

Desired

• Environmental test chamber programming, support and maintenance.


• Familiarity with IPC-A-620.


• Experience making quality calls on Non-Conforming Material through a Material Review Board process.


• Experience using SolidWorks CAD software.


• Familiarity with 3D printing (FDM).

Who We Are:

We are a team that designs computers, displays and electronic systems for aircraft of the future! At Astronautics, you will be part of a creative group of professionals who work on the cutting-edge of technology. We offer competitive pay, excellent benefits and the opportunity for professional growth in a collaborative environment.

Astronautics, headquartered in Oak Creek, Wisconsin, is a global leader in the design, development and manufacture of secure avionics equipment and systems for the commercial and military aerospace industry. Key product areas include electronic primary flight and engine displays, connected aircraft and cyber solutions, electronic flight bags, and certified servers for airborne applications. Services include avionics system integration and custom software for critical applications. Since its founding in 1959, Astronautics has been providing trusted, reliable, and tailored solutions to help customers achieve mission success. Astronautics is the parent company of Kearfott Corporation, headquartered in Pine Brook, New Jersey.

We are proud to be an equal opportunity workplace. All qualified applicants will receive consideration for employment without regard to race, color, ancestry, religion, sex, national origin, sexual orientation, age, citizenship, marital status, disability, gender, gender identity or expression, or veteran status.