Process Engineer - Cold Forming Operations

ALTENLOH BRINCK & CO US INC (SPAX, TRUFAST, & TRUF; Bryan (OH); On-site; USD 85,000 - 110,000; Full time

Job summary

Altenloh, Brinck & Co. US, Inc. is seeking a Process Engineer to optimize our Cold Forming Operations in Bryan, Ohio. You will drive process improvements, safety, throughput, and waste reduction across the manufacturing line.

You will lead lean and six sigma initiatives, partner with maintenance, product engineering, and quality teams, and oversee automation upgrades, documentation, and training to ensure reliable, cost-efficient production of fasteners for SPAX, TRUFAST, and TRUFASTWalls brands.

Qualifications

• 5+ years in manufacturing or process engineering, preferably in fastener forming.
• Degree in Manufacturing/Industrial Engineering or related field.
• Lean Six Sigma green or black belt preferred.
• Experience with automation and process improvement.
• Strong analytical, problem-solving and team collaboration skills.

Responsibilities

• Own and optimize the cold forming process to improve throughput and reduce costs.
• Analyze equipment performance and drive bottleneck improvements.
• Develop standardized work, line balancing, and changeover reduction.
• Lead automation projects, vendor selection, and ROI validation.
• Create training materials and support onboarding for manufacturing teams.

Skills

Lean Six Sigma

Automation experience

Analytical skills

Mechanical aptitude

SolidWorks

Microsoft Excel

Project management

Teamwork

Education

Manufacturing/Industrial Engineering degree

Tools

SolidWorks

Microsoft Office

Job description

Process Engineer - Cold Forming Operations

EOE Statement We are an equal employment opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability status, protected veteran status or any other characteristic protected by law.

Description

Our Purpose & Culture

At Altenloh, Brinck & Co. US, we create opportunity through growth – for the people who build, the teams who support them, and the communities they serve. We design and manufacture engineered fastening solutions that professionals trust to perform – solutions that make work safer, stronger, and more efficient. Through innovation, quality, and disciplined execution, we deliver products that stand behind the structures people rely on most.

Our culture is guided by values that shape how we work and lead:

• In Service to Others – We put teammates, customers, and communities first.
• Do the Right Thing – We act with integrity, even when no one is watching.
• We Get It Done – We deliver on commitments with urgency, grit, and pride.
• Empowerment – We trust and equip each other to make decisions that drive progress.
• Be Positive – We bring energy and optimism to every challenge.

Basic Job Functions:

Altenloh, Brinck & Co. US, Inc. manufactures and distributes engineered fasteners under the SPAX® brand for the construction market, TRUFAST® for the commercial roofing industry and TRUFASTWalls® for exterior building envelopes and facades.

The Process Engineer is responsible for improving the performance of ABC US’s Cold Forming Fastener Manufacturing Operations—through strategic development, standardization, integration. This role focuses on driving employee safety, throughput, waste reduction, labor efficiency, and optimizing manufacturing processes across the operation.

The Process Engineer serves as the technical leader for production workflow, equipment performance, automation upgrades, and standardization. They partner closely with production, product engineering, maintenance, quality, and vendors to deliver sustainable gains in output, cost, and reliability.

Our benefits include:

• Free employee medical, dental, and vision insurance @ 30 days
• Employee referral ($2,000)
• PTO
• Company match 401k
• Boot reimbursement
• Quarterly Incentive Program

Essential Responsibilities:

1. Manufacturing Process Optimization

• As owner of the ABC cold forming process, you will work closely with the operations team.
• Analyze manufacturing equipment performance, identify bottlenecks, and implement improvements to increase throughput and reduce costs.
• Develop and maintain standardized work, line balancing, changeover reduction, and ergonomic improvements.
• Drive waste reduction initiatives related to materials, labor, downtime, scrap, and rework.
• Apply Lean and Six Sigma tools to eliminate inefficiencies and strengthen process capabilities.

2. Equipment & Automation

• Ensure safe operator interaction with equipment and automation processes.
• Lead automation and equipment improvement projects, including vendor selection, design reviews, installation, commissioning, and ROI validation.
• Establish and maintain equipment specifications, acceptance criteria, and documentation for machinery.
• Support maintenance teams in troubleshooting equipment issues and building preventative maintenance strategies.

3. Continuous Improvement & Data

• Conduct structured root-cause analysis (5-Why, Fishbone, DMAIC) to resolve operational issues.
• Utilize detailed performance data to drive CI projects and targeted initiatives on top level pareto opportunities.
• Partner with operators and team leads to create sustainable improvements and drive adoption of new processes.

4. Training and Documentation

• Develop standard work, job aids, troubleshooting guides, and training materials.
• Train operators and leads on new processes, methods, and equipment.
• Support onboarding and skill-building for the manufacturing teams.

5. New Product Launch / APQP

• Support Stage Gate and PPAP processes for new product launch
• Ensure manufacturability of design through establishing process flows, control plans, DFMEA, PFMEA, MSA, process capability studies, etc.
• Coordinate run-at-rate/production trial runs and monitor quality and equipment performance.

The duties and responsibilities described are not a comprehensive list and that additional tasks may be assigned to the employee from time to time; or the scope of the job may change as necessitated by business.

Position Requirements

Experience:

• 5+ years in manufacturing, process engineering. Prefer experience in fastener forming operations.

Education:

• Degree in Manufacturing Engineering, Industrial Engineering, Engineering Technology, or related field

Required Skills/Competencies:

• Working knowledge of Lean and Six Sigma principles; Green or Black Belt preferred
• Experience with automation, equipment integration, and process improvement
• Strong analytical and problem-solving capability with a hands‑on approach
• Mechanical aptitude
• Proficiency with a 3D CAD package (prefer SolidWorks) and Microsoft Office (Excel)
• Project management experience with capital or automation projects
• Strong verbal and written communication, along with organizational skills and ability to multi-task
• Must be able to work as a team and contribute to team goals and expectations

Physical Requirements:

Remaining in a stationary position, often standing or sitting for prolonged periods. The employee is regularly required to sit, talk, or hear; frequently required to use repetitive hand motion, and to stand, walk, reach, bend or lift up to 25 pounds.

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions

All candidates receiving an offer of employment must successfully complete a background check and any other tests that may be required.

Equal Opportunity Employer Statement: We are an equal employment opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability status, protected veteran status or any other characteristic protected by law.

#LI-Onsite

Full-Time/Part-Time Full-Time

Shift Days

Position Process Engineer - Cold Forming Operations

Exempt/Non-Exempt Exempt

Location Bryan, Ohio (Main Branch)

This position is currently accepting applications.