Process Engineer - CNC Programmer

Colonial Group; North Billerica (MA); On-site; USD 85,000 - 120,000; Full time

Job summary

Colonial Group is seeking a Process Engineer - CNC Programmer to develop and document CNC and manual machining processes. You will program machines, define tooling and process controls, and create standard work to improve efficiency and quality.

The role requires collaboration with Engineering, Quality, Materials, and Manufacturing to implement new materials and technologies, validate processes, and provide time studies and process data for decision making.

Qualifications

• Bachelor's degree in mechanical/industrial/manufacturing engineering preferred but not required.
• 3–5+ years in manufacturing or machining environment.
• Lean Manufacturing, Six Sigma, and continuous improvement experience.
• Proficient in CNC machining, GD&T, cutting tool technology, metalworking principles.
• CAD software (SolidWorks, AutoCAD) and MS Project familiarity.
• MS Office Suite (Excel, Word, Outlook, PowerPoint) plus willingness to learn more.

Responsibilities

• Develop and document CNC and manual machining processes.
• Program machines and assist with tooling concepts and process control documentation.
• Lead root cause analysis and implement corrective actions for machining issues.
• Collaborate with Quality, Materials, and Manufacturing teams to implement new materials and technologies.
• Support introduction of new products and equipment, including programming and process validation.
• Create process control documents, work instructions, and SOPs to ensure safe manufacturing.

Skills

Lean Manufacturing

Six Sigma

CNC Machining

GD&T

CAD (SolidWorks)

AutoCAD

MS Project

MS Office

Problem-solving

Teamwork

Education

Bachelor's degree in mechanical/industrial/manufacturing engineering

Tools

SolidWorks

AutoCAD

MS Project

Job description

What You'll Do
Reporting to the Engineering Manager, the Process Engineer - CNC Programmer is responsible for developing and documenting CNC and manual machining processes. Duties include hands on development, troubleshooting, CNC programming, process definition, standard work, tool design & improvement, and process control documentation

• Act as the technical liaison between Engineering and Manufacturing
• Responsible for programming (machining/forming/robot) depending on focus/assignment
• Assist with design and approval of tool designs for critical processing
• Capture the process information (ex. tooling/fixturing concepts, rollers, inserts, tool holders, speeds, feeds, etc.) necessary for detailed process definition and control
• Provide estimating support and input through running process simulations, developing layouts, and tool concepts for costing/quoting
• Analyze and improve existing machining operations to reduce cycle time, improve tool life, and enhance part quality
• Lead root cause analysis and corrective actions for machining-related issues
• Collaborate with Quality, Materials, and Manufacturing teams to implement new materials, equipment, and technologies
• Support the introduction of new products and equipment, including CNC programming and process validation
• Perform observation/time studies for developing standards and improving processes for feedback to the Project Engineer
• Review QA supplied control plans and inspection logs as required
• Create visual instructions with process definition and control for safe manufacturing processes such as Process Control documents (PCs), Work Instructions (WI), and Standard Operating Procedures (SOP)
• Analyze technology and resource needs to plan and assess the feasibility of processes and associated equipment
• Assist maintenance with troubleshooting, diagnosis, and repair of machines when necessaryAssist with schedules and project status updates using MS Project for new orders
• Assist in evaluating and/or dispositioning nonconformance reports and provide/implement correction action
• Assist with developing PFMEAs where and/or when necessary to mitigate process risk
• Organize and evaluate process and cost data (ex. planned vs. actual) to support decision-making activities
• Manage drawings, data sets, models, part lists, and specifications in accordance with internal controls
• Evaluate, research, and provide feedback on new technologies
• Participating in internal or external presentations related to Engineering topics
• Maintain a clean, organized, and safe work environment while following all safety and quality procedures
• Occasionally visit clients, vendors, and suppliers
• Attending meetings and trainings as assigned
• Complete projects as assigned
  

Team Responsibilities

• Have a daily presence on the manufacturing floor to work collaboratively with shop team
• Support other divisional business units as directed by manager
  

What You'll Bring

• Bachelor's degree in mechanical, industrial, or manufacturing engineering preferred but not required
• 3-5+ years of experience in a manufacturing or machining environment
• Strong knowledge of Lean Manufacturing, Six Sigma, and continuous improvement methodologies
• Proficient in CNC machining, GD&T, cutting tool technology, and metalworking principles
• Proficiency in CAD software (e.g., SolidWorks, AutoCAD) and project management tools (e.g., MS Project)
• Proficiency in MS Office Suite (Excel, Word, Outlook, PowerPoint) and willingness to learn other software
• Reliable transportation
• Strong interpersonal and problem-solving skills
• High level of confidentiality and professionalism when interacting with clients & vendors
• Exceptional written and verbal communication skills
• Ability to build and maintain strong working relationships
• Ability to effectively manage time, multi-task, and pay close attention to details
• Self-motivated with the ability to work independently and as part of a team
• Regularly required to move, sit, and bend for various hours throughout the day