Process Engineer (CI) - Morgantown, PA

Precision Castparts; Morgantown (PA); On-site; USD 70,000 - 100,000; Full time

Job summary

Precision Castparts in Morgantown, PA, seeks a Process Engineer to design and implement efficient manufacturing processes in line with product specs and quality standards.

The role emphasizes process improvement, problem resolution, and training while leading Lean Six Sigma CI teams to boost throughput and reduce defects. A bachelor’s in engineering and strong data skills are required.

Qualifications

• Bachelor's degree in an engineering field or technical equivalent.
• On-the-job training provided but requires self-motivation.
• Familiarity with MS Office is required.
• 2+ years industrial experience preferred.
• Minitab or similar statistics software preferred.
• Metals industry experience a plus.
• Auditing background is a plus.

Responsibilities

• Provide process support for EB, PAM, and VAR processes.
• Implement/monitor Statistical Process Control for critical melt and process parameters.
• Influence and gain commitment across all levels of the organization.
• Initiate or support new melt processes or engineering technologies.
• Lead or participate in continuous improvement projects to optimize throughput.
• Support or implement MOC and MPE for melting related activities.
• Use data to drive improvements and maintain control plans.
• Assist with customer complaints, audits, and corrective actions.
• Maintain process documents and procedures.
• Participate in internal audit programs.

Skills

Process optimization

Statistical analysis

Lean Six Sigma

Data-driven decision making

MS Office

Education

Bachelor's degree in engineering

Tools

MS Office

Minitab

Job description

The Process Engineer develops and implements optimal, cost-effective manufacturing processes/methods/strategies in accordance with product specifications and quality standards. Recommends and implements improvements to production processes, methods and controls. Priorities include process improvement, problem resolution and employee training. Lead Lean Six Sigma continuous improvement teams for manufacturing and support processes. Goal oriented, data driven, with a strong sense of urgency.

Duties & Responsibilities

• Provide process support for EB, PAM, and VAR processes
• Implement/monitor Statistical Process Control for critical melt processing parameters (i.e. EB gun power, melt rate, pressure, etc…)
• Implement/monitor Statistical Process Control for critical part and process parameters
• Ability to influence, gain commitment, and leverage best practices across all levels of the organization
• Initiate or support new melt process or engineering technologies
• Participate in continuous improvement projects to minimize deviant/nonconforming product and optimize throughput. Support or lead continuous improvement initiatives and teams
• Support or implement Management of Change (MOC) and Manufacturing Process Experiments (MPE) associated with melting
• Utilize data to drive improvements and implement control plans to sustain those improvements.
• Assist with customer complaints, audits, and corrective actions, involving investigation of quality or process problems
• Maintain process documents including but not limited to procedures, forms, etc…
• Participate in internal audit programs

Education & Experience

• Bachelor’s degree (BS) in an engineering related field or technical equivalent
• On-the-job training will be provided, but position requires a self-motivated individual
• Familiarity with MS Office is required
• 2 or more years’ industrial experience preferred
• Minitab or other statistical software experience is preferred
• Metals industry experience is a plus
• Strong background on industry specifications is a plus
• Auditing background is a plus