Process Engineer- CI

Maker's Pride; McComb (OH); On-site; USD 70,000 - 90,000; Full time

Job summary

Maker's Pride in Ohio is seeking a Process Engineer to support Operations with data collection, problem solving, and countermeasure implementation to improve capability and sustainability while upholding safety and quality standards. This role involves analyzing data to uncover root causes and implementing improvements across manufacturing with a focus on cost reduction.

You will assist the Commercialization team and Project Engineers on capital projects, develop best practices, train teams on

Qualifications

• Bachelor's degree in engineering or related field; 1+ years in Process Improvement or associate degree with 3+ years in Lean manufacturing.
• Experience with GMPs, HACCP, SQF and 5S is preferred; Six Sigma/Kaizen belts a plus.
• Strong data analysis, problem solving and communication skills; ability to work autonomously.

Responsibilities

• Lead, develop and optimize processes across manufacturing to reduce costs and improve safety, quality and throughput.
• Measure, interpret data, and design tests to improve data collection; implement countermeasures.
• Support capital projects and work with Project Engineers on execution; maintain process improvement documentation.
• Collaborate with maintenance, QA, and operations; train teams on new processes and GMP compliance.
• Stay current with industry trends and drive continuous improvement initiatives; may work second/third shift or weekends.

Skills

Data analysis

Problem solving

Communication

Autonomy

Change management

Attention to detail

Education

Bachelor's degree in engineering

Associate degree in engineering

Tools

Excel

Minitab

PowerPoint

MS Office

Job description

Job Summary

The Process Engineer is responsible for supporting Operations through data collection, problem solving analysis, and countermeasure implementation to work toward the improvement of operating capability and sustainability while maintaining all applicable safety and quality standards to ultimately drive down cost. This activity includes, but is not limited to, troubleshooting equipment, improving existing data collection methods, and providing detailed analysis of said data to department managers to help drive true process improvement by understanding problems/root cause via the use of data and facts. Process Engineer is also responsible for supporting the Commercialization team and Project Engineers on the planning/execution of capital projects as well as providing feedback during our internal operations quoting process for all new business. The Process Engineer reports to the CI Manager and oversees process improvements with CI team and Department Leaders at the assigned location.

Job Duties

Duties may include, but are not limited to the following: Responsible for leading, developing and optimizing processes in all areas of manufacturing. Lead the way in process improvements to support cost reductions, improvements to safety, quality and throughput. Assess processes, take measurements, and interpret data. Improve existing data collection methods. Design, run, test and upgrade systems and processes. Develop best practices, routines and innovative solutions to improve production rates and quality of output. Work with customers, suppliers and all levels of management staff. Responsible for managing multiple projects at the same time. Responsible for maintaining all documentation related to process improvement tools to support the HPS methods. Ensure the facility implements and maintains process improvements to support the High Performance System (HPS) in all production areas. Develop project justifications for capital requests. Work with Project Engineers on capital project execution and implementation. Train and support teams involved in the implementation of new processes or commissioning of new equipment. Assist with equipment troubleshooting on under-performing lines. Work with maintenance to improve PM program and increase equipment reliability. Provide informed feedback during budgeting exercises to help guide decision making into the next fiscal year. Stay up to date on industry trends and standards in food manufacturing unit operations that can impact HFS to proactively identify innovative solutions for existing or potential problems Work with Quality to help implement and monitor new and existing processes changed or affected by customer requirements across all functions. May be required to work 2nd shift, 3rd shift or weekends from time to time. Follow Good Manufacturing Practices (GMPs) at all times. Comply with all safety, health and environmental regulations as prescribed by law. Comply with all Company rules, regulations and policies. Perform other duties as assigned.

Required Competencies & Knowledge

• Knowledge of: High Performance System (HPS), products, and production processes or knowledge of a similar system
• Knowledge of process related standards
• Knowledge and experience with Excel and Minitab
• Skill in: Must have excellent oral and written communication skills. Strong self-confidence. Strong will to drive change. Excellent technical skills. Excellent problem-solving skills and the ability to work with autonomy. Must be accurate, detail-oriented and maintain the utmost confidentiality.
• Ability to: Communicate in English to give and acknowledge instructions/problems. Physical and mental ability to work in excess of 40 hours per week. Ability to effectively present information to employees, top management, public groups and/or board of directors. Ability to understand complex calculations. Ability to apply concepts such as fractions, percentages, ratios and proportions to practical situations. Ability to interpret data being presented in any format. Ability to define problems, collect data, establish facts and draw valid conclusions. Ability to read and interpret documents such as safety rules, operating and maintenance instructions and procedure manuals. Ability to write routine reports and correspondence. Ability to solve practical problems and deal with a variety of concrete variables in situations where only limited standardization exists. Ability to interpret a variety of instructions furnished in written, oral, diagram and/or schedule form. Ability to work well with others in stressful situations and meet deadlines as necessary. Ability to handle multiple priorities and tasks. Excellent typing, record keeping and follow-up skills. Ability to work in a fast-paced work environment while making sound decisions. Must have a strong will to drive change and sustain.
• Proficiency in: MS Office Suite, Excel, and PowerPoint (Minitab is a plus)

Minimum Qualifications

Bachelor's degree in engineering or related field and 1 or more years of experience in Process Improvement function or associate's degree in engineering or related field and 3 or more years of experience in Process Improvement (Lean manufacturing) function. Manufacturing experience preferably in food packaging, but open to other manufacturing segments. Experience with Good Manufacturing Practices (GMPs), Process Related Standards, Hazard Analysis Critical Control Points (HACCP), SQF and 5S preferred. TPM/Kaizen or Six Sigma Green Belt or Black Belt certification a plus. Relocation is not available for this opportunity. Sponsorship for work authorization is not available for this position. It is the candidate's responsibility to ensure they are legally authorized to work in the location to which they apply. #LI-MA1 #LI-Onsite