Process Engineer - Battery Manufacturing

Sandalwood Engineering & Ergonomics; Livonia (MI); On-site; USD 75,000 - 95,000; Full time

Benefits offered by this job

Health Care Plan (Medical, Dental & Vision)

Retirement Plan (401k)

Profit Sharing

Paid Time Off (Vacation, Sick & Holidays)

Job summary

A leading engineering firm in Livonia, Michigan is seeking an experienced Manufacturing/Process Engineer to support comprehensive engineering activities. This role involves process development, equipment procurement, and quality assurance, playing a critical part in the manufacturing lifecycle. Candidates should have a Bachelor's degree and 5-7 years of relevant experience. Benefits include health care, a retirement plan, and paid time off. The role demands on-site work and occasional travel during peak launches.

Qualifications

• 5-7 years of experience in a manufacturing engineering role.
• Proven experience in process development, equipment procurement, and installation.
• Experience with process validation (IQ/OQ/PQ) in a regulated industry preferred.

Responsibilities

• Develop, optimize, and document stable manufacturing processes.
• Support schedule tracking and management for equipment design.
• Perform root cause analysis and drive corrective actions.
• Provide on-floor support during pilot and ramp-up builds.

Skills

Process development

Equipment procurement

Root cause analysis

Lean methodologies

Six Sigma

Education

Bachelor's degree in Manufacturing Engineering

Bachelor's degree in Mechanical Engineering

Bachelor's degree in Industrial Engineering

Tools

AutoCAD

Job description

When you join the Sandalwood team, you'll join an engaging and inclusive group with a mission to help our customers identify, assess, and reduce work‑related risks to quality, productivity, and employee health. Sandalwood Engineering and Ergonomics is seeking an experienced Manufacturing/Process Engineer to support a comprehensive range of engineering activities across multiple facilities. This role will play a critical part in the full manufacturing lifecycle—from process design and equipment procurement through validation, launch, and continuous improvement. The Manufacturing/Process Engineer will collaborate closely with design teams, global partners, and the Lead Engineer to ensure robust, efficient, and high-quality production processes.

Process Engineering & Development

• Develop, optimize, and document stable manufacturing processes.
• Produce and maintain Process Flow Diagrams, work instructions, and SOPs.
• Create and modify 2D/3D CAD drawings for tooling, fixtures, and layout designs.
• Evaluate workforce utilization, space requirements, and workflow for peak efficiency.

Equipment Procurement & Installation

• Support schedule tracking and management for equipment design, build, and implementation.
• Develop detailed equipment specifications based on product and safety requirements.
• Oversee installation and commissioning of new manufacturing equipment.

Process Validation & Quality Assurance

• Contribute to the development and review of PFMEAs, Control Plans, SCCAF, Error Proofing Matrices, Reaction Plans, SPC plans, and other quality documentation.
• Support execution of IQ/OQ/PQ validation protocols and summary reports.

Troubleshooting & Continuous Improvement

• Perform root cause analysis and drive corrective/preventive actions.
• Lead continuous improvement initiatives focused on efficiency, quality, cost reduction, and waste elimination.

Product Launch Support

• Provide on‑floor support during pilot, pre‑production, and ramp‑up builds.
• Identify and resolve manufacturing issues during launch activities.
• Prepare and distribute daily metrics and progress reports.

Deliverables

• Equipment specification packages
• Procurement/installation project plans and status reports
• Completed IQ/OQ/PQ validation documentation
• Support PFMEA and Control Plan documentation
• Version‑controlled CAD drawings
• Updated work instructions and SOPs
• Root cause analysis reports
• Launch progress and continuous improvement reports

Requirements

Education

• Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or related field

Experience

• 5‑7 years of experience in a manufacturing engineering role
• Proven experience in process development, equipment procurement, and installation
• Experience with process validation (IQ/OQ/PQ) in a regulated industry preferred
• Hands‑on involvement in new product launches from early concept to mass production

Technical Skills

• Proficiency with AutoCAD for 2D/3D drawings and layout development
• Strong capability in PFMEA development, Control Plans, and related quality methodologies
• Skilled in root cause analysis and problem‑solving tools
• Familiarity with Lean, Six Sigma, and continuous improvement methods

Travel

• Travel is estimated at 25% on average, with up to 10% being international travel
• During peak launch times, travel requirements may increase to up to 70%

Additional Requirements

• Ability to work on‑site daily at designated automotive facilities
• Willingness and ability to travel extensively during peak launch phases
• Strong cross‑functional communication skills, including coordination with global teams across time zones
• Ability to participate in daily project alignment check‑ins and report directly to the Lead Engineer

Benefits

• Health Care Plan (Medical, Dental & Vision)
• Retirement Plan (401k)
• Profit Sharing
• Life Insurance (Basic, Voluntary & AD&D)
• Paid Time Off (Vacation, Sick & Holidays)
• Short Term & Long Term Disability
• Training & Development

Seniority Level

Mid‑Senior level

Employment Type

Full‑time

Job Function

Manufacturing

Industries

IT Services and IT Consulting