Process Engineer-Battery

Critical Fit Recruiting; Boston (MA); On-site; USD 90,000 - 150,000; Full time

Job summary

Critical Fit Recruiting seeks a Process Engineer - Battery to work with Engineering and Operations, translating new processes into repeatable procedures and owning process control and data analysis to meet safety, capacity, and yield targets.

You will design and optimize chemical/materials processes, drive DOE studies, and lead equipment designs while collaborating with internal and external teams in a startup environment.

Qualifications

• Experience developing chemical processes and continuous manufacturing workflows.
• Ability to perform hazard analyses and define engineering controls.
• Experience with process FMEA and risk mitigation.
• Strong statistics knowledge: capability analysis, control charts, ANOVA, hypothesis testing.

Responsibilities

• Design and optimize chemical/materials processes for commercial production.
• Deliver milestones for Release-to-Manufacturing and scaling across new processes.
• Develop and execute DOEs to improve process understanding and stability.
• Perform root cause analysis and resolve assignable variation.
• Identify instrumentation and controls to enable process characterization.
• Lead equipment design or modification with internal/external teams.
• Assist Operations in workflow improvements.
• Establish quality metrics with quality engineers.
• Lead process FMEA for new processes.
• Uphold safety, organization, communication, and documentation standards.
• Implement 6S for production equipment and workstations.
• Adapt in startup/small company settings and seek continuous improvement.

Skills

Chemical process development

Roll-to-roll systems

Data acquisition

Statistical analysis

Process control

6S principles

Root cause analysis

FMEA

Education

Bachelor's or Master's in Chemical Engineering or Materials Science

Tools

DOE (design of experiments)

Process monitoring tools

Job description

The Process Engineer - Battery will work closely with Engineering and Operations to translate new processes into clear, repeatable procedures that support next generation of thermal interface materials.

You’ll own the details of process control and data analysis, implement rigorous monitoring to spot patterns, uncover root causes, and push systems to meet high safety, capacity, and yield targets.

RESPONSIBILITIES

• Design and optimize novel chemical/materials processes for commercial production of advanced materials.
• Deliver key Release-to-Manufacturing milestones and capacity scaling across new manufacturing and quality processes.
• Develop and execute DOE’s that improve understanding of process fundamentals and ultimately lead to increases in process stability, capability, and scale.
• Perform root cause analysis and resolution of assignable cause variation.
• Identify, select, and implement instrumentation, controls, etc. to enable process and material characterization necessary to achieve developmental goals.
• Conceive new process equipment designs or modifications to commercially available equipment to suit process requirements. Lead activities of external vendors or internal counterparts to execute these designs/modifications.
• Assist Operations team in devising and implementing workflow improvements.
• Work with quality engineers to establish quality metrics that assure product form, fit, and function.
• Lead process FMEA for new processes.
• Conspicuously exemplify high standards of safety, organization, communication, and documentation.
• Implement 6S for production equipment and workstations.
• Work effectively in a startup or small company setting. Embrace challenges, adapt to changes, and continuously seek to improve.

Your Skills and Expertise

• Bachelor's or Master’s degree in Chemical Engineering or Materials Science strongly preferred; equivalent experience considered.
• Demonstrated success developing chemical processes, roll-to-roll systems, and other continuous manufacturing workflows.
• Hands‑on ability to perform hazard analyses, define engineering controls, and ensure safe operation of complex processes.
• Strong understanding of sensing technologies and data acquisition methods for process monitoring and control.
• Commitment to 6S principles and building clean, organized, and efficient work areas.
• Consistent track record of driving continuous improvement initiatives that raise throughput, quality, and reliability.
• Ability to perform process FMEAs to identify risks, prioritize mitigations, and strengthen process robustness.
• Solid grounding in applied statistics, including capability analysis, control charts, ANOVA, and hypothesis testing.