Process Engineer 3

DENSO in North America; Maryville (TN); On-site; USD 96,000 - 120,000; Full time

Benefits offered by this job

Medical, Dental, Vision

401K with Company Match

Vacation/PTO and Holidays

Bonus Program

Tuition Reimbursement

Career Development and Training

Employee Assistance Program

Onsite Health Clinic and Pharmacy

Job summary

DENSO in North America in Maryville, TN is seeking an Engineer to lead quality, productivity and cost-improvement projects. You will collect and analyze data to identify improvements and serve as designer on select projects, with I-CAD experience a plus.

The role encompasses project management from specification through installation, supports Relay and Air Bag lines, maintains drawings and process documentation, and partners with PE, QA and MT to ensure successful line improvements and

Qualifications

• Bachelor's degree in engineering or a related field.
• 5+ years of related experience in manufacturing or production engineering.
• Experience with project management and line improvements (kaizen) preferred.

Responsibilities

• Lead quality, productivity and cost-improvement projects with data-driven analysis.
• Design improvements on selected projects; I-CAD experience is a plus.
• Manage project scope, scheduling, budgeting, documentation, approvals, and installation.
• Provide line support for Relay and Air Bag lines, troubleshoot defects and process issues.
• Support PE department projects including engineering changes and new products.
• Maintain drawings and process documentation (PFMEA, Part Master, Process Flow).
• Oversee stabilization activities after start of mass production.

Skills

Quality improvement

Productivity improvement

Cost reduction

Project management

Root cause analysis

Education

Bachelor's degree in engineering or related field

Combination of degree and related experience

Tools

I-CAD

Job description

Job Description

• Engineer will be responsible for Quality, Productivity and Cost Improvement projects including the data collection and analysis of current situation to develop improvement ideas.
• Engineer will be designer for some improvement projects - experience with I-cad is a plus.
• Engineer will be responsible for Project Management Responsibilities to include specification creation, scheduling, budgeting, documentation creation for project approval, design (if applicable), issuing PO, managing fabrication, attending machine run-off, installation and confirmation - which will include data collection, analysis, conclusion and approval both internal and external where applicable. Working closely with PE, MT, PR and QA (and outside vendors if applicable) to insure smooth and complete installation. Size of projects can range from small line kaizen to full automated line installation. Must oversee stabilization activities after the project starts mass production until targets are achieved.
• Engineer will provide line support for Relay and Air Bag lines to include: Operation Ratio improvement, Shortstop (Chokotei) reduction, Troubleshooting defects and process with PR, Troubleshooting machine issues with PR and MT, Root cause and C/M development for defects and machine breakdown to include troubleshooting guides where applicable Must have the ability to solve problems and work with Production, QA and MT to improve quality and productivity.
• Engineer will be responsible to support PE department projects including Engineering changes, New Products, Localization of components, process development and/or confirmation with data, confirmation of parts from new tooling, replacement of obsolete machine components, line improvements (Kaizen), etc.
• Engineer will be primary person responsible for vision system management and modification.
• Engineer will be responsible to maintain machine and tooling drawings to include: creation of new drawings, revision of old drawing, communicating drawing updates to affected departments and updating drawing files on production floor and in spare parts.
• Engineer will be responsible for maintaining process documentation to include: Process Control Sheets, PFMEA, Part Master Sheets and Process Flow Charts.
• Engineer will assist in review of New Technology and Department Road Map development.
• Engineer will also be responsible for other general Production Engineering tasks and Technical reporting.
• An updated resume is required for consideration**

Qualifications

• Bachelor's degree in engineering or other related technical field
• Combination of degree and related experience can be considered
• 5+ years of related experience

Benefits Summary

• Medical, Dental, Vision, Prescription Drug Plans
• 401K with 4% Company Match
• Vacation/PTO and 13 Paid Holidays
• Bonus Program
• FSA/HSA and Dependent Care Programs
• Company provided Life, Disability, ADD, and Business Travel Insurance
• Various No Cost Wellness & Chronic Condition Management Programs
• Various Optional Insurance Programs such as Legal, Identity Theft, Critical Illness, etc.
• Tuition Reimbursement
• Career Development and Ongoing Training
• Employee Assistance Program
• Employee Spotlight and Recognition Program
• Volunteer opportunities
• Onsite Fitness Center (vary by location)
• Cafeteria and food markets (vary by location)
• Onsite Health Clinic and Pharmacy (vary by location)

Candidates residing 50+ miles from the work location are eligible for relocation assistance.

Annual Salary: $96,000 - $120,000