Process Engineer

Catalent Pharma Solutions; Winchester (VA); On-site; USD 80,000 - 110,000; Full time

Benefits offered by this job

Health benefits day one

Tuition Reimbursement

PTO + 8 holidays

Site-based engagement activities

Job summary

Catalent is seeking a Process Engineer for our Winchester, KY site to lead projects that enhance safety, efficiency, quality, and compliance across the manufacturing chain. You will drive capital projects, continuous improvement initiatives, and support new product introductions in a fast-paced environment.

The role requires collaboration across teams, strong technical skills, and the ability to deliver results.

Qualifications

• Bachelor’s degree in Engineering (Mechanical or Electrical preferred) or related field.
• Proficient in English verbal and written communication.
• Understanding of cGMP principles and project budgeting/scheduling.
• 2+ years of engineering experience in a manufacturing environment preferred.

Responsibilities

• Prioritize capital projects to improve site performance and efficiency in safety, cost, and quality.
• Guide the specification and selection of process, utility, and facility equipment to support site needs.
• Manage asset reliability risks that could impact plant or business operations.
• Develop systems to identify and measure KPIs such as uptime, downtime, scrap, and yield.
• Manage continuous improvement project pipeline and prioritize based on cost, benefit, and effort.
• Provide technical support to production, maintenance management, and technical personnel.

Skills

Automation Controls

PLC

Data Analysis

Project Management

Team Collaboration

Education

Bachelor’s degree in Engineering (Mechanical or Electrical preferred)

Tools

Microsoft Office

Control Systems

Job description

Process Engineer

Catalent’s Winchester, KY site is the company’s flagship U.S. manufacturing location for large‑scale oral solid dose forms, operating from a 180,000‑square‑foot facility with fully integrated development and analytical services. The site specializes in complex and controlled‑release oral dose technologies, supporting product development, technology transfer, and commercial manufacturing across pharmaceutical and consumer health programs. Winchester has a long commercial manufacturing track record, having launched 100+ products and producing billions of tablets and capsules annually, making it a critical site within Catalent’s oral dose network.

Position Summary

We have an opportunity for a Process Engineer to join our team. In this role, you will lead projects that improve manufacturing safety, efficiency, quality, and compliance. You will work on capital projects, continuous improvement initiatives, and new product introductions. This position requires strong technical skills and the ability to collaborate across teams to deliver results.

Shift

Monday-Friday 8 AM - 5 PM

Location

Winchester, KY

Employment Type

100% Onsite

The Role

• Prioritize capital projects to improve site performance and efficiency in safety, cost, and quality.
• Guide the specification and selection of process, utility, and facility equipment to support site needs.
• Manage asset reliability risks that could impact plant or business operations.
• Develop systems to identify and measure key performance indicators such as uptime, downtime, scrap, and yield.
• Manage continuous improvement project pipeline and prioritize based on cost, benefit, and effort.
• Organize, manage, and communicate technical progress to Business Development and Project Management.
• Work with Project Engineering to ensure reliability and maintainability of new and modified installations.
• Guide efforts to ensure reliability and maintainability of equipment, processes, utilities, facilities, controls, and safety/security systems.
• Define, design, develop, monitor, and refine an Asset Maintenance Plan including preventive maintenance tasks and predictive testing methodologies.
• Develop engineering solutions to repetitive failures and other issues affecting plant operations using data analysis tools such as Statistical Process Control, Reliability modeling, Fault Tree Analysis, Six Sigma methodology, and Root-Cause Analysis.
• Provide technical support to production, maintenance management, and technical personnel.
• Determine equipment required to meet customer demand and critical process parameters.
• Support manufacturing during critical process development work for scaling to commercial process.
• Perform other duties as required in support of Catalent Pharma Solutions high performance.

Candidate Minimum Requirements

• Bachelor’s degree in Engineering (Mechanical or Electrical preferred) or related field required.
• Proficient in English verbal and written communication skills to convey and receive ideas and instructions within and outside the organization.
• Proficient in Microsoft Office applications including Word, Excel, Project, and PowerPoint.
• Understanding of Automation Controls and Programmable Logic Controllers (PLC).
• Ability to work with contractors and apply current Good Manufacturing Practice (cGMP) principles to project work.
• Fundamental understanding of project management methodologies including budgeting and scheduling.
• Strong organization and communication skills with engineers, customers, and site leadership.
• Ability to work with others to generate detailed documentation in support of projects such as business justification and user requirements.
• Strong computer skills including Microsoft Word, Project, PowerPoint, and Excel.
• Individual may be required to sit, stand, walk, squat, kneel, or bend over for an extended period of time.
• Specific vision requirements include reading of written documents, equipment inspection, and use of computer monitors.

Preferred Skills & Background

• 2+ years of engineering experience in a manufacturing environment preferred.
• Experience with project management or continuous improvement projects.
• Experience in pharmaceutical, food, or biotechnology industry.

Why You Should Join Catalent

Positive and fast-paced working environment focusing on continually improving processes to remain innovative and dynamic.

• Competitive Paid Time Off plus 8 paid holidays.
• Medical, dental, and vision benefits effective day one of employment.
• Tuition Reimbursement to help you finish your degree or earn a new one.
• Site-based Employee Engagement activities such as NCAA Basketball Brackets, Golf Scrambles, Annual Onsite Pet Adoption Events, and Mentorship Partnerships with Local Schools.
• Employee Resource Groups focusing on Diversity and Inclusion.
• Environmentally friendly initiatives including Adopt-a-Highway Clean-up programs.
• Defined career path and annual performance review process with potential for career growth.
• WellHub program to promote overall physical and mental wellness.
• Perkspot offers exclusive discounts from over 900 merchants in various categories.

Equal Opportunity Employer

Catalent is an Equal Opportunity Employer, including disability and veterans.

If you require reasonable accommodation for any part of the application or hiring process due to a disability, you may submit your request by sending an email, and confirming your request for an accommodation and include the job number, title and location to [e-mail]. This option is reserved for individuals who require accommodation due to a disability. Information received will be processed by a U.S. Catalent employee and then routed to a local recruiter who will provide assistance to ensure appropriate consideration in the application or hiring process.

About Catalent

Catalent offers rewarding opportunities to further your career! Join the global drug development and delivery leader and help us bring over 7,000 life‑saving and life‑enhancing products to patients around the world. Catalent is an exciting and growing international company where employees work directly with pharma, biopharma and consumer health companies of all sizes to advance new medicines from early development to clinical trials and to the market. Catalent produces more than 70 billion doses per year, and each one will be used by someone who is counting on us. Join us in making a difference. personal initiative. dynamic pace. meaningful work. Visit Catalent Careers to explore career opportunities.

Catalent Overview

Catalent, Inc. is a leading global contract development and manufacturing organization (CDMO) whose mission is to develop, manufacture, and supply products that help people live better and healthier lives. Catalent is dedicated to delivering unparalleled service to pharma, biotech, and consumer health customers, supporting product development, launch, and full life‑cycle supply. With time-tested experience in development sciences, delivery technologies, and multi-modality manufacturing, Catalent supports the acceleration of development programs and the launch of more than a hundred new products every year. Powered by thousands of scientists and technicians and the latest technology platforms at more than 40 global sites, Catalent supplies billions of doses of life‑enhancing and life‑saving treatments for patients annually.