Process Engineer

Avanciers Inc.; Richmond (VA); On-site; USD 85,000 - 110,000; Full time

Job summary

Avanciers Incorporated is seeking an experienced Process Engineer to analyze, develop, and optimize manufacturing processes and production operations at our Richmond, VA site. The role emphasizes Lean Manufacturing, process improvement, and efficient production line design for both manual and automated setups.

The ideal candidate will have 5–8 years of experience in process engineering, familiarity with PFEP, Kanban, 5S, and strong documentation skills.

Qualifications

• Bachelor's degree in Engineering (4-year degree required).
• 5-8 years of experience in manufacturing or process engineering.
• Strong knowledge of Lean Six Sigma, PFEP, Kanban, and 5S.
• Experience designing and optimizing manual, semi-automated, and automated production lines.
• Understanding of labor routing, production workflows, and material flow.
• Experience preparing work instructions, SOPs, and other technical process documentation.

Responsibilities

• Design and define production processes, working sequences, and manufacturing workflows to meet production targets.
• Develop and optimize production line layouts, including manual, semi-automated, and fully automated processes.
• Identify process improvement opportunities using Lean Manufacturing, Six Sigma, 5S, Kanban, and PFEP methodologies.
• Analyze cycle times, labor routing, equipment performance, and material flow to improve operational efficiency.
• Develop and maintain technical documentation, including SOPs and process documentation.
• Lead process improvement projects to achieve productivity, quality, cost, and delivery objectives.
• Support production teams during process and equipment implementation, startup, testing, and training.
• Evaluate new manufacturing technologies and recommend solutions to improve efficiency and reduce costs.

Skills

Lean Manufacturing

Six Sigma

Kanban

PFEP

5S

Labor routing

Production workflows

SOP writing

Education

Bachelor's degree in Engineering

Tools

AutoCAD

FlexSim

SAP

Microsoft Office

Job description

Avanciers Incorporated is hiring a Process Engineer for one of our clients.

Job Title: Process Engineer

Location: Richmond, VA (Onsite)

Duration: 12 Months Contract (Extension/Full-Time Conversion Possible)

Experience: 5 8 Years

Job Description

We are seeking an experienced Process Engineer to analyze, develop, and optimize manufacturing processes and production operations. The ideal candidate will have strong knowledge of Lean Manufacturing, production line design, process improvement, and manufacturing technologies.

The candidate will be responsible for developing efficient production processes, improving productivity, reducing costs, and ensuring manufacturing operations meet quality, safety, and project targets.

Key Responsibilities

• Design and define production processes, working sequences, and manufacturing workflows to meet production targets.
• Develop and optimize production line layouts, including manual, semi-automated, and fully automated processes.
• Identify process improvement opportunities using Lean Manufacturing, Six Sigma, 5S, Kanban, and PFEP methodologies.
• Analyze cycle times, labor routing, equipment performance, and material flow to improve operational efficiency.
• Develop and maintain technical documentation, including work instructions, Standard Operating Procedures (SOPs), and process documentation.
• Lead process improvement projects to achieve productivity, quality, cost, and delivery objectives.
• Support production teams during process and equipment implementation, startup, testing, and training.
• Evaluate new manufacturing technologies and recommend solutions to improve efficiency and reduce costs.

Required Skills & Qualifications

• Bachelor's degree in Engineering (4-year degree required).
• 5 8 years of experience in manufacturing or process engineering.
• Strong knowledge of Lean Six Sigma, process variations, waste reduction, 5S, PFEP, and Kanban.
• Experience designing and optimizing manual, semi-automated, and automated production lines.
• Understanding of labor routing, production workflows, and material flow.
• Experience preparing work instructions, SOPs, and other technical process documentation.
• Knowledge of AutoCAD and FlexSim or equivalent simulation software.
• Working knowledge of SAP and Microsoft Office.

Additional Information

• Work Arrangement: 100% onsite in Richmond, VA.
• Travel: Approximately 10 15%, primarily within the US, depending on project requirements.
• Contract Duration: 12 months, with potential for extension or full-time conversion based on performance.
• Interview Process: In-person interviews for local candidates; virtual interviews for non-local candidates. Candidates must be willing to work onsite in Richmond, VA.

Our Commitment to Diversity and Inclusion

Avanciers Incorporated is an equal opportunity employer committed to creating an inclusive and accessible workplace.

We welcome applications from all qualified individuals regardless of race, color, religion, sex, sexual orientation, gender identity, national origin, disability, age, or any other protected characteristic.

We are committed to providing accessible employment practices that comply with the Accessibility for Ontarians with Disabilities Act (AODA).

Important Information for Applicants

• Proof of qualifications may be requested
• Background checks may be conducted as part of the hiring process