Process Engineer

Ford; Lima, Northern (OH, KY); Hybrid; USD 80,000 - 170,000; Full time

Benefits offered by this job

Medical, dental, and prescription drug

Family care and back-up childcare

Tuition assistance

Vehicle discount program

Paid time off and holidays

Job summary

Ford is seeking a Process Engineer for the CNC machining team in Ohio. The role focuses on hands-on management and optimization of the production environment, including grinding, turning, drilling, and milling of engine components using CGI, forged steel, and aluminum.

You will collaborate with maintenance, quality, and production teams to boost uptime and efficiency. You will lead small-scale improvement projects, use AutoCAD and 3D modeling, and apply 3D printing for rapid prototyping and

Qualifications

• High School Diploma or GED is required.
• 5+ years of engineering or plant manufacturing experience.
• Strong communication skills, both written and verbal.
• Experience with 8D and 5Why corrective actions.
• Familiarity with DMAIC and DMADV (DFSS).
• Knowledge of TQM and Kaizen methods.
• Experience with FMEA, PPAP, and DOEs.
• Proven Visual Factory Management experience.
• Ergonomic analysis knowledge and experience.
• CNC/machining experience is required.

Responsibilities

• Provide daily engineering support on the shop floor (60–70% of time) to resolve production, quality, and maintenance challenges.
• Identify and lead small-scale improvement projects to reduce downtime and improve quality metrics.
• Use AutoCAD and 3D modeling to design, modify, and manage drawings and process layouts.
• Employ 3D printing for rapid prototyping and shop-floor tooling solutions.
• Collaborate with Maintenance to troubleshoot equipment failures and implement solutions to prevent recurrence.
• Monitor process capability to identify and eliminate waste or quality deviations.
• Update process documentation including OIS and PFMEAs.
• Lead root-cause analysis for quality concerns and implement corrective actions on the line.
• Coordinate with Tooling Engineers to optimize tool life and performance.
• Support Lean Manufacturing principles across machining.

Skills

Shop floor support

Process improvement

AutoCAD

3D modeling

3D printing

Troubleshooting

PFMEA

Root-cause analysis

Lean manufacturing

Tool life optimization

Education

High School Diploma or GED

Bachelor’s degree or equivalent experience

Tools

AutoCAD

3D Modeling Software

Job description

We are the movers of the world and the makers of the future. We get up every day, roll up our sleeves and build a better world -- together. At Ford, we’re all a part of something bigger than ourselves. Are you ready to change the way the world moves?

As part of our Manufacturing team, you’ll help build the world-class, state-of-the-art smart vehicles we're known for. In our plants around the world, we’re constantly developing new technologies and processes to further increase our efficiency. You'll get the satisfaction of making great products people use and love.

In this position...

The open position is for a Process Engineer within the CNC machining team. This role specializes in the 'hands-on' management and optimization of the production environment. You will be instrumental in ensuring processes support the highest standards of precision and efficiency in the manufacturing of critical engine components. These processes include grinding, polishing, turning, honing, drilling, and milling, and involve materials such as Compacted Graphite Iron (CGI), Forged Steel, and Aluminum. You will collaborate closely with maintenance, quality, and production teams to troubleshoot issues, enhance machine uptime, and drive continuous improvements.

What you'll do...

• Provide daily engineering support on the shop floor (60-70% of time) to resolve production, quality, and maintenance challenges.
• Identify and lead small-scale improvement projects focused on reducing downtime and improving Quality Metrics.
• Utilize AutoCAD and 3D Modeling software to design, modify, and manage technical drawings and process layouts.
• Leverage 3D printing capabilities for rapid prototyping, specialized tooling aids, and shop floor solutions.
• Collaborate with the Maintenance team to troubleshoot equipment failures and implement technical solutions to prevent recurrence.
• Monitor and analyze process capability to identify and eliminate waste or quality deviations.
• Update and maintain process documentation, including OIS (Operation Instruction Sheets) and PFMEAs.
• Lead root-cause analysis for quality concerns and implement corrective actions on the line.
• Work with Tooling Engineers to ensure process changes are optimized for tool life and performance.
• Support the implementation of Lean Manufacturing principles across the machining department.

You'll have...

• High School Diploma or GED.
• 5 or more years of experience in engineering or plant manufacturing.
• Effective oral and written communication skills.
• 8D and 5Why corrective action and problem-solving skills.
• Familiarity with DMAIC and DMADV (DFSS) Project Methodology experience.
• Knowledge of TQM and Kaizen Methods.
• FMEA, PPAP, and DOEs experience.
• Validated experience with Visual Factory Management.
• Ergonomic analysis knowledge and experience.
• CNC/ Machining experience

Even better, you may have...

• Bachelors degree or equivalent experience
• 2 or more years in the automotive industry
• Lean Manufacturing and Six Sigma experience
• Solid understanding of Lean Tools – 5S, Kanban, Poka-yoke, and Value Stream Mapping

You may not check every box, or your experience may look a little different from what we've outlined, but if you think you can bring value to Ford Motor Company, we encourage you to apply!

As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive into what you love, or a series of new teams and new skills? Will you be a leader, a changemaker, a technical expert, a culture builder…or all the above? No matter what you choose, we offer a work life that works for you, including:

• Immediate medical, dental, and prescription drug coverage
• Flexible family care, parental leave, new parent ramp-up programs, subsidized back-up childcare and more
• Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
• Vehicle discount program for employees and family members, and management leases
• Tuition assistance
• Established and active employee resource groups
• Paid time off for individual and team community service
• A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
• Paid time off and the option to purchase additional vacation time.

This position is a salary grade 6 and ranges from $72,480-$121,440.

This position is a salary grade 7 and ranges from $84,480-$141,360.

This position is a salary grade 8 and ranges from $96,720-$162,120.

For more information on salary and benefits, click here: https://fordcareers.co/GSR

Visa sponsorship is not available for this position.

Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.

We are an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status or protected veteran status. In the United States, if you need a reasonable accommodation for the online application process due to a disability, please call 1-888-336-0660.