Process Engineer

Direct Wire; Lancaster (Lancaster County); On-site; USD 90,000 - 115,000; Full time

Benefits offered by this job

Medical, dental, and vision coverage

401(k) with company match

Generous paid time off

Wellness days for onsite roles

Paid holidays

EAP access

Disability and life insurance options

Onsite and day-one benefits start

Job summary

Direct Wire & Cable is seeking a Process Engineer to support and improve manufacturing operations across our Denver and Lancaster facilities. The role drives process optimization, standardization, and continuous improvement in a high‑volume environment.

You will collaborate with manufacturing, engineering, quality, and CI teams to enhance workflow efficiency and equipment capability. Responsibilities include process analysis, documentation, troubleshooting, and leading improvement initiatives.

Qualifications

• Bachelor’s degree in Mechanical/Industrial/Manufacturing Engineering or related field.
• 3–5 years of experience in high‑volume, high‑variability manufacturing.
• Six Sigma Green Belt or Black Belt preferred.
• Strong reading of blueprints and schematics; knowledge of automation systems.

Responsibilities

• Maintain clear, organized documentation for processes, procedures, and standard work.
• Design, test, and upgrade workflows, equipment processes, and manufacturing systems.
• Own process and SOP governance across manufacturing.
• Partner with CI leadership to identify improvement opportunities.
• Ensure compliance with safety, quality, and operational requirements.
• Develop and update standard operating instructions and visual management tools.
• Lead troubleshooting and root‑cause analysis for downtime and quality issues.
• Support start‑up, ramp‑up, and stabilization of new equipment and processes.
• Participate in trials for new product development and ensure adherence to standards.
• Contribute to company‑wide continuous improvement and Lean initiatives.

Skills

Six Sigma Green/Black Belt

Lean manufacturing

Blueprints & schematics reading

Communication skills

Problem solving

MS Office & data tools

AutoCAD

Education

Bachelor's degree in Mechanical Engineering

Bachelor's degree in Industrial/Manufacturing Engineering

Tools

AutoCAD

Project management software

Statistical analysis tools

Databases

Job description

Proudly Recognized as Lancaster County's Best Place to Work!

Direct Wire & Cable is currently searching for a Process Engineer to support and improve manufacturing operations across our Denver and Lancaster facilities. This role is essential in driving process optimization, standardization, and continuous improvement in a high‑volume, fast‑paced production environment.

The Process Engineer will work closely with manufacturing, engineering, quality, and continuous improvement teams to enhance workflow efficiency, strengthen equipment capability, and improve overall product performance. This position plays a critical role in ensuring our processes are safe, consistent, well‑documented, and aligned with Direct Wire’s operational goals.

Daily responsibilities include process analysis, documentation, troubleshooting, equipment support, and leading improvement initiatives. This role also partners with leadership to drive Lean manufacturing, improve process reliability, and support new product and equipment implementations.

Responsibilities

• Maintain clear, organized documentation for all processes, procedures, and standard work
• Design, test, and upgrade workflows, equipment processes, and manufacturing systems
• Own process and SOP governance across manufacturing
• Partner with Continuous Improvement leadership to assess existing processes and identify improvement opportunities
• Ensure compliance with all safety, quality, and operational requirements
• Develop and update standard operating instructions and create visual management tools
• Lead troubleshooting and root‑cause analysis for downtime, quality concerns, and workflow issues
• Support start‑up, ramp‑up, and stabilization of new equipment and process changes
• Participate in process trials for new product development and ensure consistent application of manufacturing standards
• Contribute to company‑wide continuous improvement efforts and Lean initiatives

Requirements

• Bachelor’s degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or related field
• 3–5 years of experience in high‑volume, high‑variability manufacturing
• Six Sigma Green Belt or Black Belt preferred
• Strong mechanical aptitude; able to read and interpret blueprints and schematics
• Knowledge of manufacturing, production, and automation systems
• Proficiency with MS Office, databases, statistical analysis tools, and project management software; AutoCAD experience preferred
• Strong communication, collaboration, and problem‑solving skills
• Ability to interpret complex technical information and lead process‑focused initiatives
• Commitment to safety and continuous improvement, aligned with Direct Wire’s core values
• Honor Direct Wire’s core values
• Medical, dental, and vision coverage for employees and families starting on day one
• Optional HSA and FSA plans
• Disability, accident, critical illness, hospitalization, and life insurance options
• Access to our Employee Assistance Program (EAP)
• 401(k) with a 5% company match after 90 days
• Generous paid time off, wellness days for onsite roles, and paid holidays

Direct Wire uses eVerify and we are a drug-free and smoke-free workplace.

Our Core Values

Be a Great Person:

Practice the highest integrity, care for and respect all, and always do the right thing.

Serve Your Customers Well:

Do whatever it takes for customer success, be driven by mutual success, and be willing to sacrifice for the greater good.

Do Great Work:

Seek continuous improvement, take initiative, share your ideas, and practice exceptional attention to detail.

Be a Great Teammate:

Be positive, enthusiastic, and dependable. Listen well, support your coworkers, and help create a workplace where everyone succeeds.