Job Title: Process Engineer
Location: Jonesboro, Arkansas
Job Summary
We are seeking an experienced Process Engineer to provide onsite engineering support for capital projects, manufacturing improvements, and process optimization initiatives at a consumer products manufacturing facility.
The ideal candidate will have strong experience in batching, formulation, mixing, blending, liquid handling, transfer systems, and CIP systems, preferably within FMCG, Cosmetics, Beauty & Personal Care, or Consumer Products manufacturing.
This role will work closely with manufacturing, quality, R&D, operations, project engineering, equipment vendors, and OEMs to improve manufacturing processes and support projects from initial concept through commissioning and handover.
Key Responsibilities
- Provide onsite process engineering support for capital projects, production improvements, and process optimization initiatives.
- Develop and review mass balances, Process Flow Diagrams (PFDs), and Piping & Instrumentation Diagrams (P&IDs).
- Lead process studies involving:
- Batching
- Formulation
- Mixing and blending
- Liquid handling
- Transfer systems
- CIP/SIP systems
- Identify opportunities to improve process efficiency, quality, reliability, capacity, and production performance.
- Work closely with Manufacturing, Quality, R&D, Operations, and Project Engineering teams.
- Develop equipment specifications, process datasheets, and technical evaluations for new or modified process equipment.
- Participate in Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), commissioning, startup, and performance qualification activities.
- Coordinate with OEMs, equipment vendors, contractors, and offshore engineering teams to support successful project execution.
- Troubleshoot manufacturing process issues and perform root-cause analysis (RCA).
- Support process optimization and continuous improvement initiatives.
- Ensure engineering activities comply with GMP, safety, environmental, quality, and corporate engineering standards.
- Support both brownfield and greenfield capital projects.
- Provide technical support throughout the project lifecycle, from concept development through commissioning and final handover.
- Prepare and maintain technical documentation, process calculations, specifications, and engineering records.
- Communicate project status, technical issues, risks, and recommendations to key stakeholders.
Required Qualifications
- Bachelor's degree in Chemical Engineering, Process Engineering, or a related engineering discipline.
- 10 15 years of process engineering experience.
- Experience in FMCG, Consumer Products, Cosmetics, Beauty & Personal Care, or a similar manufacturing environment.
- Strong hands-on knowledge of:
- Batching and formulation
- Mixing and blending
- Liquid processing
- Liquid transfer systems
- CIP/SIP systems
- Experience with manufacturing processes involving products such as:
- Shampoos
- Conditioners
- Body wash
- Lotions
- Cosmetics
- Personal care products
- Strong understanding of hygienic process design.
- Experience supporting greenfield and brownfield capital projects.
- Experience with PFDs, P&IDs, process calculations, and process simulations.
- Experience participating in FAT, SAT, commissioning, startup, and qualification activities.
- Strong troubleshooting and root-cause analysis skills.
- Excellent communication and stakeholder management skills.
- Ability and willingness to work onsite at a client manufacturing facility in the USA.
Preferred Qualifications
- PMP certification.
- Lean Six Sigma certification.
- Experience working with major process equipment OEMs and vendors.
- Experience coordinating with offshore engineering teams.
- Experience in GMP-regulated or highly hygienic manufacturing environments.
- Experience with process optimization, continuous improvement, and manufacturing capacity expansion projects.