Process Engineer

Spectrum Control, Inc.; Fairview (KY); On-site; USD 80,000 - 110,000; Full time

Benefits offered by this job

PTO

3-day weekend

Benefits from day 1

Job summary

Spectrum Control, Inc. is seeking a Process Engineer for its on‑site facility in Fairview, PA.

You will link Design Engineering, Manufacturing, and Quality to develop and improve production processes for RF and high‑reliability assemblies, with hands‑on floor support and data‑driven improvements. You will document processes, lead CAPAs, and participate in product transfers, with emphasis on safety, quality, and continuous improvement in a demanding electronics environment.

Qualifications

• Bachelor's degree in Electrical, Mechanical, Manufacturing, Industrial, or related engineering discipline.
• 3–5 years of process or manufacturing engineering experience.
• Experience with electronics, RF or high‑reliability environments; AS9100 and customer requirements knowledge.

Responsibilities

• Develop and improve manufacturing and inspection processes for RF and high‑reliability assemblies.
• Provide responsive production-floor support and establish control plans.
• Lead root cause analysis and corrective actions for defects and nonconformances.
• Support new product introduction and transfers through process readiness and qualification.
• Maintain controlled manufacturing documentation and train operators on new processes.
• Support audits and compliance with quality systems.

Skills

Problem solving

Data analysis

Cross-functional

SPC

Six Sigma

Minitab

Lean manufacturing

Analytical skills

Education

Bachelor's degree in engineering

Tools

MS Office

Minitab

Job description

At Spectrum Control, most departments operate on a 4-day, 10-hour work schedule in exchange for a 3-day weekend. We offer competitive wages and PTO, plus our benefits begin on day 1 of employment. Come join a workforce where we put you first!

Job Summary:

The Process Engineer serves as a key technical link among Design Engineering, Manufacturing, and Quality, developing and improving production processes that consistently meet customer and Spectrum Control requirements. This role provides hands‑on manufacturing support, establishes robust process controls, leads data‑driven problem solving, and helps transition new or revised products into reliable production. The Process Engineer also supports customer and supplier issue resolution while promoting product quality, employee safety, and continuous improvement in a high‑reliability electronics environment.

Essential Job Functions

Develop, document, validate, and continuously improve manufacturing and inspection processes for RF and other high‑reliability electronic assemblies. Partner with Design Engineering, Manufacturing, Quality, and Operations to evaluate production methods, tooling, equipment, materials, and workflows for safety, quality, repeatability, capacity, and cost. Provide responsive production‑floor support by clarifying process requirements, interpreting drawings, specifications, work instructions, travelers, and test plans, and resolving process‑related constraints. Establish critical process parameters, acceptance criteria, control plans, and monitoring methods; use Statistical Process Control (SPC), capability analysis, and other analytical tools to identify trends and verify process stability. Lead or support root cause and corrective action activities for production lot failures, nonconformances, customer returns, yield loss, scrap, and rework; implement and verify sustainable corrective and preventive actions. Support new product introduction and product transfers through Design for Manufacturability and Design for Test reviews, process readiness assessments, pilot builds, qualification activities, and transition to production. Evaluate and qualify new or changed materials, suppliers, tooling, and equipment using defined validation plans, documented results, and applicable change‑control requirements. Create and maintain controlled manufacturing documentation, including work instructions, travelers, process specifications, schematics, inspection requirements, and control plans. Develop and deliver training for operators and technicians on new or revised processes, equipment, workmanship requirements, and safe operating practices. Analyze manufacturing performance and lead improvement initiatives that increase first‑pass yield, reduce variation, scrap, rework, and cycle time, and improve overall process capability. Support internal and external audits and help maintain compliance with AS9100, applicable military specifications, customer requirements, and established quality‑system procedures. Serve as a technical resource in customer and supplier discussions related to manufacturing processes, product quality, corrective actions, and continuous improvement. Maintain current knowledge of soldering processes, applicable workmanship standards, manufacturing technologies, and industry best practices. Ensure that manufacturing methods, materials, and equipment support employee safety, product integrity, and environmental and regulatory requirements. Perform other related duties as assigned.

Qualifications

Bachelor's degree in Electrical, Mechanical, Manufacturing, Industrial, or a related engineering discipline; an equivalent combination of education and relevant experience may be considered. Three to five years of process or manufacturing engineering experience. Experience supporting electronics, RF or microwave products, aerospace and defense manufacturing, or another high‑reliability environment is strongly preferred. Demonstrated experience with process development, process validation, SPC, failure analysis, and structured root cause and corrective action methods. Working knowledge of manufacturing quality systems and standards, including AS9100, applicable military specifications, and customer‑specific requirements. Ability to interpret engineering drawings, schematics, specifications, bills of materials, process documentation, and applicable industry codes or workmanship standards. Proficiency with Microsoft Office applications and experience using statistical or analytical software such as Minitab. Strong mathematical and analytical skills, including practical application of probability, statistics, geometry, and trigonometry. Knowledge of Lean manufacturing and Six Sigma principles; formal training or certification is preferred. Clear written and verbal communication skills, with the ability to explain technical requirements and work effectively across functions and organizational levels. U.S. citizenship is required due to contractual requirements.

Skills and Competencies

Hands‑on, data‑driven problem solving with sound technical judgment and attention to detail. Ability to organize priorities, maintain accurate documentation, and follow issues through verified closure. Ability to lead cross‑functional process‑improvement and root‑cause investigations through influence and collaboration. Continuous‑improvement mindset with a practical focus on safety, quality, delivery, cost, and customer commitments. Comfort working in a fast‑paced manufacturing environment and responding effectively to changing production needs.

Work Environment

This is an on‑site position at Spectrum Control's Fairview, Pennsylvania manufacturing facility. Work is performed in both office and production‑floor settings and requires regular interaction with manufacturing equipment, processes, operators, technicians, engineers, and quality personnel. The employee must follow all site safety, security, environmental, and personal protective equipment requirements.

Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities

The contractor will not discharge or in any other manner discriminate against employees or applicants because they have inquired about, discussed, or disclosed their own pay or the pay of another employee or applicant. However, employees who have access to the compensation information of other employees or applicants as a part of their essential job functions cannot disclose the pay of other employees or applicants to individuals who do not otherwise have access to compensation information, unless the disclosure is (a) in response to a formal complaint or charge, (b) in furtherance of an investigation, proceeding, hearing, or action, including an investigation conducted by the employer, or (c) consistent with the contractor’s legal duty to furnish information. 41 CFR 60-1.35(c)

Spectrum Control combines engineering expertise, innovation and manufacturing excellence to enable mission‑critical solutions. Designed to solve complex problems in signal modulation and transmission, Spectrum Control solutions enable high quality product performance in the military and government, space, commercial, aerospace, security, medical, industrial and communications industries. Through proven experience and innovation, Spectrum Control delivers reliable solutions for the most rugged environments in the world – and beyond. Our team works to understand each customer’s needs at every level, which leads to long‑term partnerships with our customers that transcend transactions and projects, helping to drive ongoing value at all levels of an organization. Spectrum Control operates by the following guiding principles: safety, integrity, respect, ethics, trust and continuous improvement. Spectrum Control is dedicated to delivering highly‑engineered, reliable products that help save, enhance and protect lives. The company employs a secure, trusted, innovative, empowered and resilient environment to collaborate across the organization to deliver impactful results to our customers. Founded in 1981, Spectrum Control brought together the power of several trusted brands and formed a uniquely capable partner for RF/microwave, electromagnetic, and security solutions. Over the past 70 years, the company’s engineers and technologists have led the way in creating high‑quality solutions for demanding environments everywhere. Today, Spectrum Control's team includes 1,300+ people working across 14 design/manufacturing centers in North America and Europe.