Process Development Engineer: Advanced Materials

Ellaway Blues Consulting; Town of Texas (WI); On-site; USD 90,000 - 130,000; Full time

Job summary

Ellaway Blues Consulting seeks a Process Development Engineer to join our client's advanced manufacturing and product engineering team in the Dallas–Fort Worth metro area.

The role focuses on developing and optimizing manufacturing processes that support research and commercial-scale production through experimental design, materials characterization, pilot-scale manufacturing, and data-driven problem solving.

Qualifications

• Bachelor's or Master's degree in Materials Science & Engineering, Metallurgy, Mechanical Engineering, or related.
• Experience with pilot-scale manufacturing, casting, powder processing, sintering, and materials characterization (SEM/XRD) and experimental design.

Responsibilities

• Design and execute experimental programs to develop and optimize advanced manufacturing processes for high-performance engineered materials.
• Develop, evaluate, and improve pilot-scale production methods and transition them into commercial operations.
• Use materials characterization techniques and analytical testing to identify improvements, troubleshoot challenges, and enhance product performance.
• Analyze data, prepare technical reports, and develop SOPs to support process development and continuous improvement.
• Collaborate with Manufacturing, Process Engineering, Quality, R&D, and EHS teams to improve process capability and support new product commercialization.

Skills

Process development

Data analysis

Experiment design

Team collaboration

Problem solving

Education

Bachelor's or Master's in Materials Science & Engineering / related technical field

Tools

Python

MATLAB

SEM

XRD

DOE / statistics

Job description

Ellaway Blues Consulting seeks a Process Development Engineer to join our client's advanced manufacturing and product engineering team in the Dallas–Fort Worth metro area.

The role focuses on developing and optimizing manufacturing processes that support research and commercial-scale production through experimental design, materials characterization, pilot-scale manufacturing, and data-driven problem solving.