Process Controls Engineer III/Senior Process Controls Engineer

Marathon Petroleum; Robinson (IL); On-site; USD 123,000 - 212,000; Full time

Benefits offered by this job

401k match

Pension

Annual bonus

Parental leave

Educational reimbursement

Job summary

Marathon Petroleum Corporation's Robinson, IL plant seeks a Process Controls Engineer to design and maintain control strategies that optimize unit performance and reliability. You will report to the Process Controls Manager and work with operations, OT, engineering, and maintenance teams.

Responsibilities include leading MOC processes for control changes, developing narratives and diagrams, and supporting turnarounds.

Qualifications

• Bachelor's degree in chemical, electrical, mechanical, or computer engineering.
• 4 years of experience in refining or heavy industry.
• Valid driver's license.
• Legally authorized to work in the US full-time without visa sponsorship.
• Able to wear PPE in the refinery and perform field tasks.

Responsibilities

• Designs, implements, and maintains process control strategies to optimize unit performance and reliability.
• Troubleshoots control system issues across hardware, software, and networks.
• Collaborates with operations, OT, engineering and maintenance teams to resolve challenges.
• Leads or supports MOC processes for control system modifications and investigations.
• Develops control narratives, diagrams, alarm rationalization, and system drawings.
• Assists in planning turnarounds and evaluating post-event results.
• Ensures integration of control systems with existing infrastructure.

Skills

Office data analysis

Code writing (VBScript/Java/VBA/HTML)

Copilot/LLM use

Clear communication

Education

Bachelor's in chemical, electrical, mechanical, or computer engineering

Tools

Experion

TDC 3000

C300/C300PM

Triconex

HMI WebDisplay

Job description

OVERVIEW

An exciting career awaits you

At MPC, we're committed to being a great place to work - one that welcomes new ideas, encourages diverse perspectives, develops our people, and fosters a collaborative team environment.

Marathon Petroleum Company's Illinois Refining Division in Robinson, IL is seeking a Process Controls Engineer. The Process Controls Engineer will report to the Process Controls Manager, and designs, implements, and maintains process control strategies to optimize unit performance and reliability.

Relocation is approved for this position.

KEY RESPONSIBILITIES

• Designs, implements, and maintains process control strategies to optimize unit performance and reliability. Troubleshoots and resolves control system issues, including hardware, software, and network components.
• Collaborates with operations, engineering, OT, and maintenance teams to resolve operational challenges. Develop and maintain relationships with console operators.
• Leads or supports Management of Change (MOC) processes for control system modifications. Lead incident investigations and root cause analyses involving control systems.
• Develops and maintains documentation such as control narratives, cause-and-effect diagrams, alarm rationalization, and system architecture drawings.
• Assists in planning and executing turnarounds, including scope development and post-event evaluations.
• Collaborates with project teams to define control system scope and ensure integration with existing infrastructure.
• Maintains a basic understanding to assist/support APC applications to enhance process stability and economic performance.

Additional Responsibilities

• Utilizes mathematical fundamentals of process control and practically applies those fundamentals to industrial processes. Analyzes process dynamics, develops FOPDT/SOPDT models, calculates and troubleshoots PID tuning, evaluates disturbance rejection and feedforward control strategies, and develops control calculations for split-range, ratio, cascade, override, and related regulatory control applications.
• Participates in refinery on-call support program, with on-call assignments rotating weekly between process control group members, to provide off-hours response when needed.
• Builds and modifies PI points used to facilitate database management and optimize data collection.
• Designs, implements, and troubleshoots process control graphics within the DCS environment to maximize operator interface effectiveness. Integrates process controllers, control logic, alarm/status visualization into Honeywell Experion graphics.

EDUCATION AND EXPERIENCE

Minimum (Required) Qualifications:

• Bachelor's degree in chemical, electrical, mechanical, or computer engineering
• Four (4) years of experience within refining or heavy industry
• Valid driver's license
• Must be legally authorized to work in the US on a full-time indefinite basis without the need for employment visa sponsorship now or in the future
• Must be able to wear appropriate PPE in the refinery and be able to physically perform all tasks in the field

Preferred Qualifications:

• Six (6) years of process or project engineering experience
• Two (2) years of process controls experience
• Experience with Experion, TDC 3000, C300, C300PM, Triconex, Fuels Manager, and HMI WebDisplay.
• Experience with computer communication protocols and configuration.

SKILLS

• Microsoft Office suite including advanced Excel, PI Vision, or other data analysis software.
• Writing, reading, and modifying code (VBScript, Java, VBA, Structured Text, HTML, etc).
• Advanced Copilot (or other LLM) use for complex tasks, creating agents, modifying code, etc.
• Excellent communication skills, capable of engaging with both frontline workers and multiple levels of leadership.

PAY AND BENEFITS

• Retirement: 401k with a company match up to 7%
• Pension: Company funded pension plan up to 11%
• Annual Bonus: Eligible for a company sponsored annual bonus
• Paid Parental Leave
• Educational Reimbursement

For full benefits details visit mympcbenefits.com

SCHEDULE REQUIREMENTS

1. Full In-Office: 5 days in the office per week, 8 hours per day.
2. Hybrid: 4 days in the office, 1 day work-from-home per week, 8 hours per day.
3. 9/80 Schedule: 9 hours Monday-Thursday in the office, with every other Friday off. On working Fridays, the schedule is 8 hours.

Additional hours as needed for turnaround and outage support.

Location: Robinson, Illinois

Job Requisition ID: 00025116

Pay Min/Max: $122,900.00 - $212,000.00 Salary

Grade: 12 - 13

Location Address: 400 S Marathon Ave

Additional locations:

Education:

Employee Group: Full time

Employee Subgroup: Regular

Marathon Petroleum Company LP is an Equal Opportunity Employer and gives consideration for employment to qualified applicants without discrimination on the basis of race, color, religion, creed, sex, gender (including pregnancy, childbi