Process Controls Engineer

Three Phase, LLC; Town of Texas (WI); On-site; USD 110,000 - 150,000; Full time

Job summary

Three Phase, LLC is seeking a mid-to-senior Process Controls Engineer to optimize control systems and improve operational efficiency across projects in Dallas/Ft. Worth or Austin, TX.

You will develop PLC/HMI assignments and lead client/server software design for industrial processes in diverse sectors. The role emphasizes electrical design, ladder logic, HMI development, commissioning, and travel to project sites.

Qualifications

• Bachelor's degree in Engineering, computer science, or related field.
• 6+ years of experience in process controls or automation engineering.
• Proficient in PLC programming and HMI development on multiple platforms.
• Experience with control systems integration lifecycle: electrical design, PLC ladder logic, HMI development, commissioning.
• Understanding of networking including ethernet, Modbus, BACnet and other industrial protocols.

Responsibilities

• Design and implement client/server software for standalone client systems based on project requirements and specifications.
• Work with clients to define user, network and data interfaces and create specifications.
• Monitor and analyze system performance to identify areas for improvement.
• Commission new solutions on client sites; identify opportunities for improvements.
• Conduct troubleshooting and root cause analysis on control system issues.
• Prepare technical documentation and reports for system modifications.
• Ensure compliance with industry standards and safety regulations.
• Provide training and support to operational staff on control systems.
• Work with sales team to provide input during quote preparation.
• Stay updated on emerging technologies and industry trends.

Skills

PLC programming

HMI development

Networking protocols

Analytical problem-solving

Communication & teamwork

ISA/IEC knowledge

Education

Bachelor's degree in Engineering/CS

Tools

PLC platforms

HMI design tools

Databases

Machine vision platforms

Job description

Job Description

Job Description

About the Role:

Join THREE PHASE as a Process Controls Engineer in the Dallas/Ft. Worth or Austin, TX, where innovation meets excellence! In this exciting role, you will be at the forefront of optimizing control systems and enhancing operational efficiency in a dynamic environment.

The Controls Engineer is a mid-to-senior level position at Three Phase. Our projects typically involve the development of solutions using a variety of automation technologies and platforms. These technologies are deployed for the control of automated industrial process in data centers, water/wastewater, central plants, power plants, pharmaceutical, oil & gas, and chemical processing. You will be developing custom PLC/HMI assignments that include HMI design/development and PLC controls system design and development for projects of varying size and complexity. Our ideal Engineer will have strong experience with a mix of PLCs, databases and/or other machine vision platforms.

Responsibilities:

• Design and implement client/server software for standalone client systems based on project requirements and specifications.
• Work with clients to define user, network and data interfaces and create specifications.
• Monitor and analyze system performance to identify areas for improvement.
• Commission new solutions on client sites; finding opportunities for improvements.
• Conduct troubleshooting and root cause analysis on control system issues.
• Prepare technical documentation and reports for system modifications.
• Ensure compliance with industry standards and safety regulations.
• Provide training and support to operational staff on control systems.
• Work with sales team members to provide input during quote preparation.
• Stay updated on emerging technologies and industry trends.

Requirements:

• Bachelor's degree in Engineering, computer science, or related field.
• 6+ years of experience in process controls or automation engineering.
• Proficient in PLC programming and HMI development experience on multiple different platforms.
• Experienced in control systems integration project lifecycle and the application of the following: electrical design, PLC ladder logic & HMI development, and commissioning.
• Understanding of networking including: ethernet, Modbus, BACnet and other industrial protocols.
• Strong analytical and problem-solving skills.
• Excellent communication and teamwork abilities.
• Knowledge of industry standards such as ISA and IEC.
• Ability to work in a fast-paced, deadline-driven environment.

Travel Requirements:

• Typical travel for this position is ~30-40% within the United States. PLC and HMI programming is developed remotely. The Process Controls Engineer will be required to travel for project site visits, PLC/HMI installation, start-up, commissioning and training services.

About Us:

THREE PHASE is a professionally licensed MEP Engineering & Systems Integration firm for over 15 years offering custom engineering solutions to empower our clients. We provide professional Engineered custom designs, full system integration and also design and fabricate custom UL508A control panels. We are committed to providing a positive and healthy corporate culture, one that empowers employees and promotes the sharing of knowledge. At Three Phase you will have the opportunity to work with leading industrial companies, grow your engineering talents and work as a project lead. For more information visit http://3phaseEng.com/. Our commitment to excellence and customer satisfaction has earned us a reputation for reliability, making us a preferred employer.