Process Controls Engineer

OtterBase; Plymouth (MI); On-site; USD 80,000 - 110,000; Full time

Job summary

A manufacturing firm in Plymouth is seeking a Process Controls Engineer to manage automation projects. This role involves designing and maintaining control systems, optimizing performance, and collaborating with engineering teams. The ideal candidate has a Bachelor's degree in a relevant field, along with hands-on experience in PLC and HMI systems. Strong communication and troubleshooting skills are essential for success in this position.

Qualifications

• Hands-on experience with Siemens or Rockwell automation platforms.
• Strong background in process controls with exposure to industrial systems.
• Proven ability to manage projects independently from start to completion.

Responsibilities

• Lead controls projects from concept through commissioning.
• Develop, troubleshoot, and optimize PLC- and HMI-based control systems.
• Collaborate with process engineering, maintenance, and production teams.

Skills

PLC programming

HMI design

Troubleshooting

Project management

Communication skills

Education

Bachelor's degree in Electrical, Controls, or Process Engineering

Tools

Siemens automation platforms

Rockwell automation platforms

Job description

Overview

We are looking for a Process Controls Engineer to join our team and take ownership of process-focused automation projects from start to finish. This role plays a key part in supporting and improving manufacturing operations by designing, implementing, and maintaining control systems that ensure safe, reliable, and efficient processes.

Responsibilities

• Lead controls projects from concept through commissioning, including design, programming, testing, and documentation.
• Develop, troubleshoot, and optimize PLC- and HMI-based control systems (Siemens or Rockwell automation).
• Work with P&IDs and process equipment including boilers, chillers, wastewater systems, ventilation, ovens, sludge handling, and RTOs.
• Collaborate with process engineering, maintenance, and production teams to ensure seamless integration of controls with operations.
• Monitor system performance, identify process improvement opportunities, and implement solutions to enhance safety, quality, and efficiency.
• Maintain and update documentation for controls architecture, process flow, and standard operating procedures.

Qualifications

• Bachelor's degree in Electrical, Controls, or Process Engineering (or related field).
• Hands-on experience with Siemens or Rockwell automation platforms.
• Strong background in process controls with exposure to P&IDs and industrial systems such as boilers, chillers, ovens, ventilation, wastewater treatment, sludge handling, and RTOs.
• Proven ability to manage projects independently from start to completion.
• Excellent troubleshooting, problem-solving, and communication skills.

Seniority level

• Not Applicable

Employment type

• Full-time

Job function

• Manufacturing and Production

Industries

• Manufacturing