Process Controls Engineer
NPAworldwide
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Job summary
Laurel Plant in Gainesville, FL is seeking a Control Systems Engineer to maintain and upgrade plant instrumentation and control networks. You will program DCS, update documentation, and train operators on system functionality and safety protocols.
The role requires hands-on troubleshooting across hardware, software, and OT networks, with a focus on reliability and continuous improvement in a demanding chemical manufacturing environment. Shift/after-hours work may be required.
Qualifications
- Associates degree in electrical engineering, chemical engineering or computer science or related field; bachelors degree preferred.
- Understanding of P&IDs and Process Flow Diagrams.
- Understanding of electrical elementary and loop diagrams.
- 2+ years' experience programming DCS systems (Siemens PCS7, DeltaV, etc.).
- Demonstrated ability to troubleshoot process control loops and systems.
- Demonstrated project management experience.
- Availability to resolve urgent system problems outside of business hours.
- US work authorization without sponsorship required.
Responsibilities
- Provide hands-on support for plant instrumentation and control systems, including Siemens PCS7 and legacy platforms (Moore, Eurotherm, Modbus, etc.).
- Troubleshoot and resolve hardware, software, and OT network issues to ensure reliable and continuous plant operations.
- Lead and support control system upgrade projects, from planning and design to installation and commissioning.
- Configure and maintain OT system architecture, including servers, networks (Profinet/Profibus), remote I/O, and HMI graphics.
- Maintain and update engineering documentation such as P&IDs, network hierarchies, loop diagrams, and general arrangement drawings.
- Train engineers and operators on control systems, functionality, and safety protocols.
- Implement best practices for control strategies, smart instrumentation, and firmware/software updates.
- Support Process Hazard Analysis (PHA) and participate in change management related to control systems.
- Manage control system related vendor service contracts and maintain critical spare parts inventory.
- Ensure compliance with all site safety policies, participate in safety audits, and promote a strong safety culture.
- Identify and implement projects to address control system component obsolescence and reliability improvements.
- Participate in and drive the change management process as it relates to the control systems.
Skills
Education
Tools
Job description
Responsible for maintaining the process control systems at the Laurel Plant, a chemical manufacturing facility in Gainesville, FL. This position is responsible for plant programming activities, including but not limited to, performing program changes, maintaining proper documentation of changes, implementing software updates, training PPIs and operators on control systems, and ensuring efficient use of control systems and related equipment functionality. This position interfaces with personnel in multiple other departments including but not limited to Operations, Engineering, and Health/Safety/Environmental. Employees must exercise principles of safety, environmental management, quality management, and good housekeeping in all aspects of the job and must inform supervisor of any unsafe practices or conditions.
- Provide hands‑on support for plant instrumentation and control systems, including Siemens PCS7 and legacy platforms (Moore, Eurotherm, Modbus, etc.).
- Troubleshoot and resolve hardware, software, and OT network issues to ensure reliable and continuous plant operations.
- Lead and support control system upgrade projects, from planning and design to installation and commissioning.
- Configure and maintain OT system architecture, including servers, networks (Profinet/Profibus), remote I/O, and HMI graphics.
- Maintain and update engineering documentation such as P&IDs, network hierarchies, loop diagrams, and general arrangement drawings.
- Train engineers and operators on control systems, functionality, and safety protocols.
- Implement best practices for control strategies, smart instrumentation, and firmware/software updates.
- Support Process Hazard Analysis (PHA) and participate in change management related to control systems.
- Manage control system related vendor service contracts and maintain critical spare parts inventory.
- Ensure compliance with all site safety policies, participate in safety audits, and promote a strong safety culture.
- Identify and implement projects to address control system component obsolescence and reliability improvements.
- Participate in and drive the change management process as it relates to the control systems.
- SAFETY: Adhere to all plant safety policies and compliance regulations. Actively participate in the safety process through completing safety audits, participating in safety projects, identifying Site Hazards, and contributing to safety improvements, and being an attending member of a safety team. Complete annual safety training as required.
- QUALITY: Become familiar with, understand, and comply with Quality Policy, Standard Operating Procedure(s) (SOPs), relevant ISO 9000 standards and Company Policies that are applicable to this position.
- RESPONSIBLE CARE: Be aware of the relevant requirements of the Responsible Care Management System (RC-14001) and follow plant procedures to ensure compliance to requirements.
- Understand the RC-14001 Significant Aspects of your job and help ensure controls are in place to reduce or eliminate negative impacts.
- Take actions and identify and communicate ideas to minimize waste, prevent pollution and conserve energy.
- Contribute to continuous improvement of the plant environmental, health, safety, security, and Responsible Care performance and programs.
- Associates degree in electrical engineering, chemical engineering or computer science or related field; bachelors degree preferred
- Understanding of P&IDs and Process Flow Diagrams
- Understanding of electrical elementary and loop diagrams
- 2+ years' experience programming DCS systems (Siemens PCS7, DeltaV, etc.)
- Demonstrated ability to troubleshoot process control loops and systems
- Demonstrated project management experience
- Availability to resolve urgent system problems outside of business hours
- This position requires candidates to be eligible to work in the United States without requiring sponsorship for a work visa (e.g., H-1B, TN, etc.)
- Strong organizational and analytical skills needed for problem-solving and troubleshooting
- Strong attention to detail balanced with ability to see the big picture for overall strategy implementation.
- Ability to work in a fast-paced environment, work under pressure, and meet deadlines.
- High level of proficiency with SAP, Microsoft Excel, Word, and PowerPoint.
- Strong managerial and interpersonal skills dealing with both hourly and exempt associates
- Training and experience in supporting and programming of Siemens PCS7 system
- Manufacturing experience
- Experience in the design and safety aspects of electrical systems
- Ear plugs
- Steel Toe Safety Shoes
- Safety Glasses
- Hard Hat
Standing Ability to stand while working 25% of day
------------------------------------------------------- -------------
Sitting Ability to sit down 25% of day
Moving Ability to move throughout the plant 15% of day
Lifting Ability to lift at least 35 lbs. without assistance 5% of day
Ascending/Descending Ability to walk upstairs or use ladders at some frequency 5% of day
Bending Ability to bend or stoop 25% of day
Visual Acuity Visual acuity adequate to perform job duties, including reading information from printed sources and computer screens As required
Cognitive Ability to make decisions, reason, and understand information As required
Pulmonary Ability to work in cotton dust environment. Meet cotton pulmonary Function requirements As required
This job operates in a manufacturing facility. This position is a safety-sensitive position and regularly works around moving mechanical parts and powered industrial vehicles. Noise level is generally loud. Temperatures can be more than 100 degrees Fahrenheit. Humidity level can be more than 98% for 100% of day.
- Monday through Friday, 8:00AM-5:00PM typically. After hours and weekend work may also be required.
The company is an equal opportunity employer. All employment decisions are made without regard to any protected characteristic. Reasonable accommodations may be made to enable qualified individuals with disabilities to perform essential job functions. The Company retains the right to change or assign other duties to this position.
- Associates degree in electrical engineering, chemical engineering, or computer science or related field; bachelors degree preferred
- Understanding of P&IDs and Process Flow Diagrams
- Understanding of electrical elementary and loop diagrams
- 2+ years' experience programming DCS systems (Siemens PCS7, DeltaV, etc.)
- Demonstrated ability to troubleshoot process control loops and systems
- Demonstrated project management experience
- Availability to resolve urgent system problems outside of business hours
- This position requires candidates to be eligible to work in the United States without requiring sponsorship for a work visa (e.g., H-1B, TN, etc.)
- Strong organizational and analytical skills needed for problem-solving and troubleshooting
- Strong attention to detail balanced with ability to see the big picture for overall strategy implementation.
- Ability to work in a fast-paced environment, work under pressure, and meet deadlines.
- High level of proficiency with SAP, Microsoft Excel, Word, and PowerPoint.
- Strong managerial and interpersonal skills dealing with both hourly and exempt associates
Well known company with many growth opportunities.
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