Process Controls Engineer - Laurel Plant

Milliken & Company; Gainesville (FL); On-site; USD 85,000 - 110,000; Full time

Job summary

Milliken & Company in Gainesville, FL, seeks a plant Control Systems Technician to maintain and upgrade PLC/DCS hardware and software, including Siemens PCS7 and legacy platforms. You will configure OT networks, update documentation, and support operations daily.

You will train operators, partner with Engineering and Health/Safety teams, and lead projects to improve reliability, safety, and performance of the control systems.

Qualifications

• Associate degree in electrical/chemical engineering or CS; bachelor preferred.
• 2+ years programming DCS systems such as Siemens PCS7 or DeltaV.
• Willingness to work outside regular hours for urgent issues.

Responsibilities

• Provide hands-on support for plant instrumentation and control systems.
• Troubleshoot hardware, software, and OT network issues to ensure continuous plant operations.
• Lead control system upgrade projects from planning to commissioning.
• Configure and maintain OT architecture including servers, networks, I/O, and HMI.
• Maintain engineering documentation (P&IDs, diagrams).
• Train engineers and operators on control systems and safety protocols.
• Support HAC and change management related to control systems.

Skills

Troubleshooting

Project management

Training operators

Safety compliance

Instrumentation knowledge

Education

Associate's degree in electrical engineering, chemical engineering, or computer science

Bachelor's degree preferred

Tools

Siemens PCS7

DeltaV

Moore

Eurotherm

Modbus

Job description

Milliken & Company is a global manufacturing leader whose focus on materials science delivers tomorrow's breakthroughs today. From industry-leading molecules to sustainable innovations, Milliken creates products that enhance people's lives and deliver solutions for its customers and communities. Drawing on thousands of patents and a portfolio with applications across the textile, flooring, chemical and healthcare businesses, the company harnesses a shared sense of integrity and excellence to positively impact the world for generations. Discover more about Milliken's curious minds and inspired solutions at Milliken.com and on Facebook, Instagram and LinkedIn.

POSITION OVERVIEW

Responsible for maintaining the process control systems at the Milliken Laurel Plant, a chemical manufacturing facility in Gainesville, FL. This position handles plant programming activities, including but not limited to making program changes, maintaining proper change documentation, implementing software updates, training PPIs and operators on control systems, and ensuring efficient use of control systems and related equipment. This position interfaces with personnel in multiple other departments including but not limited to Operations, Engineering, and Health/Safety/Environmental. Employees must exercise principles of safety, environmental management, quality management, and good housekeeping in all aspects of the job and must inform supervisor of any unsafe practices or conditions.

ESSENTIAL JOB DUTIES AND RESPONSIBILITIES

• Provide hands-on support for plant instrumentation and control systems, including Siemens PCS7 and legacy platforms (Moore, Eurotherm, Modbus, etc.).
• Troubleshoot and resolve hardware, software, and OT network issues to ensure reliable and continuous plant operations.
• Lead and support control system upgrade projects, from planning and design to installation and commissioning.
• Configure and maintain OT system architecture, including servers, networks (Profinet/Profibus), remote I/O, and HMI graphics.
• Maintain and update engineering documentation such as P&IDs, network hierarchies, loop diagrams, and general arrangement drawings.
• Train engineers and operators on control systems, functionality, and safety protocols.
• Implement best practices for control strategies, smart instrumentation, and firmware/software updates.
• Support Process Hazard Analysis (PHA) and participate in change management related to control systems.
• Manage control system-related vendor service contracts and maintain critical spare parts inventory.
• Ensure compliance with all site safety policies, participate in safety audits, and promote a strong safety culture.
• Identify and implement projects to address control system component obsolescence and reliability improvements.
• Participate in and drive the change management process as it relates to the control systems.
• SAFETY - Adhere to all plant safety policies and compliance regulations. Actively participate in the safety process through completing safety audits, participating in safety projects, identifying Site Hazards, and contributing to safety improvements, and being an attending member of a safety team. Complete annual safety training as required.
• QUALITY - Become familiar with, understand, and comply with Milliken Quality Policy, Standard Operating Procedure(s) (SOPs), relevant ISO 9000 standards, and Company Policies that apply to this position.
• RESPONSIBLE CARE:
  • Be aware of the relevant requirements of the Responsible Care Management System (RC-14001) and follow plant procedures to ensure compliance with requirements.
  • Understand the RC-14001 Significant Aspects of your job and help ensure controls are in place to reduce or eliminate negative impacts.
  • Take actions and identify and communicate ideas to minimize waste, prevent pollution, and conserve energy.
  • Contribute to continuous improvement of the plant environmental, health, safety, security, and Responsible Care performance and programs.

MINIMUM QUALIFICATIONS

• Associate's degree in electrical engineering, chemical engineering, or computer science or related field; bachelor's degree preferred
• Understanding of P&IDs and Process Flow Diagrams
• Understanding of electrical elementary and loop diagrams
• 2+ years' experience programming DCS systems (Siemens PCS7, DeltaV, etc.)
• Demonstrated ability to troubleshoot process control loops and systems
• Demonstrated project management experience
• Availability to resolve urgent system problems outside of business hours
• This position requires candidates to be eligible to work in the United States without requiring sponsorship for a work visa (e.g., H-1B, TN, etc.)
• Strong organizational and analytical skills needed for problem-solving and troubleshooting
• Strong attention to detail balanced with ability to see the big picture for overall strategy implementation.
• Ability to work in a fast-paced environment, work under pressure, and meet deadlines.
• High level of proficiency with SAP, Microsoft Excel, Word, and PowerPoint.
• Strong managerial and interpersonal skills dealing with both hourly and exempt associates

SKILL REQUIREMENTS

• Training and experience in supporting and programming of Siemens PCS 7 system
• Manufacturing experience
• Experience in the design and safety aspects of electrical systems

Milliken is an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to actual or perceived race, color, creed, religion, sex or gender (including pregnancy, childbirth or related medical condition, including but not limited to lactation), sexual orientation, gender identity or gender expression (including transgender status), ancestry, national origin, citizenship, age physical or mental disability, genetic information, marital status, veteran or military status or any other characteristic protected by applicable law.

To request a reasonable accommodation to complete a job application, pre-employment testing, a job interview, or to otherwise participate in the hiring process, please contact [e-mail].