Principle Engineer - Manufacturing Castings

Blue Origin LLC; Arlington (WA); On-site; USD 170,000 - 237,000; Full time

Benefits offered by this job

Medical

Dental

Vision

Life insurance

Parental leave

Disability insurance

401(k) with match

Education support

Stock options

Paid time off

Job summary

Blue Origin in Washington is seeking a quality engineer specializing in investment castings to join the Operations team. You will own process quality, review NC dispositions, and drive improvements across manufacturing data, tolerances, and material performance.

You will collaborate with internal and external customers, develop training materials, and ensure timely, cost-effective solutions while adhering to AS9100/ISO9000 standards.

Qualifications

• Strong verbal and technical writing skills required.
• Written communication for CAPEX justifications and vendor communications.
• Experience in a production environment.
• Aerospace, space launch, or military or commercial aviation preferred.
• Familiarity with AS9100 or ISO9000 QMS.
• Proven RCCA tools experience.
• Ability to safely work with hazardous systems and materials.
• Physical ability to climb ladders and lift 50 lbs.

Responsibilities

• Handle all process-related quality aspects of investment castings.
• Disposition non-conformances for rework/repair/scrap.
• Improve instructions for processing of investment castings.
• Analyze casting data and prepare summary reports using Excel, Minitab, or JMP.
• Collaborate with customers on quality concerns and develop training materials.
• Support New Product Introduction and Process Changes with design input.
• Drive timely, cost-effective solutions to manufacturing roadblocks.
• Execute aggressive timelines for project execution.

Skills

Verbal communication

Technical writing

Written communication

Production environment experience

Aerospace/defense exp

AS9100/ISO9000 familiarity

RCCA tools

Hazardous materials handling

Climb/lift

Education

B.S. in engineering

Six Sigma Green/Black Belt

Tools

Excel

Minitab

JMP

Statistical data analysis

Job description

Application close date: Applications will be accepted on an ongoing basis until the requisition is closed.

At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight! This role is part of Blue Origin Operations, which is comprised of Integrated Supply Chain, Test Operations, Safety, Quality, and Mission Assurance. This includes Manufacturing and Supply Chain support across all Blue Origin facilities. We are a multidisciplinary team of collaborators, doers, and problem-solvers who are relentlessly committed to a culture of safety. This position will directly impact the history of space exploration and will require your commitment and detailed attention towards safe and repeatable space flight. Join us in lowering the cost of access to space and enabling Blue Origin’s vision of millions of people living and working in space to benefit Earth. We are looking for someone to apply their technical expertise, leadership skills, and commitment to quality to positively impact safe human spaceflight. Passion for our mission and vision is required!

Responsibilities

• Responsible for all process-related aspects of quality of Investment Castings (IC) Disposition of non-conformances (NC’s) for rework/repair/scrap
• Continuous improvement and clarification of written instructions for processing of investment castings
• Must understand basic super-alloy heat treatments, chemical processing, and their effect on micro/macrostructures and surface inspection for indications
• Statistically analyze and understand casting-related process data (metallurgical and non-destructive testing) into useful summary reports using Excel®/Minitab®/JMP type applications.
• Interpret data for continuous process improvements to maximize Quality and reduce cost
• Demonstrate dimensional improvements to reduce NC's
• Collaborate with internal and external customers on quality related concerns; develop and present training materials to build quality awareness
• Demonstrate self-motivation and initiative, as well as ability to work in team environments
• Responsible for implementing timely, cost-effective solutions to resolve manufacturing roadblocks
• Execute aggressive timeline schedules for project execution
• For New Product Introduction/Process Changes: Work with modelling engineer to develop mold and gating designs for IC parts
• Coordinate with Shell Process Engineer to determine shelling sequence and material choices of slurry and stucco layers appropriate for part alloy and geometry
• Design insulating wrap and pre-cast mold preparation techniques to ensure appropriate solidification and grain structure in resultant cast components
• Determine appropriate mold preheat and metal pouring temperatures to achieve specification compliant castings with regards to porosity, grain structure, and surface integrity
• Other responsibilities as assigned

Minimum Qualifications

• Strong verbal and technical writing skills are a must.
• Written communication skills required for writing CAPEX justifications and vendor communications
• Experience in production environment.
• Aerospace, space launch, or military or commercial aviation preferred
• Familiarity with AS9100 or ISO9000 Quality Management System and/or related quality systems and programs
• Strong capability and understanding with proven success of RCCA tools
• Safely work with hazardous systems, chemicals, and materials using the proper PPE
• Physical Requirements: Climb ladders and stairs
• Lift and carry 50 lbs to waist level for limited durations

Preferred Qualifications

• Direct experience with manufacturing investment castings
• Six Sigma Green/Black Belt Certificate or deep understanding of lean methodologies
• B.S. in engineering with 7+ years of relevant Quality or Engineering experience
• Knowledge of manufacturing processes such as Machining, Welding, NDT, Sub-assembly and Final assembly and Test
• Experience mining data SQL, Redshift, Redash, Databricks
• Quality assurance experience in rocket engine production environment
• Relevant experience in transitioning a product from development, through production to operations
• Shown experience in transitioning a product from development, through production to operations
• QMS audit experience and quality performance measurement analysis capabilities

Base Pay Range for WA applicants is $169,624.00 - $237,473.25. Other site ranges may differ.

Culture Statement

Don’t meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building an authentic workplace, so if you’re excited about this role but your past experience doesn’t align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.

We’re committed to building the road to space so our children can build the future. We are a mission-driven company focused on ideas and innovation, and encourage fresh perspectives from bold voices. At Blue, our team is building the future as their unique selves.

Export Control Regulations

Applicants for employment at Blue Origin must be a U.S. citizen or national, U.S. permanent resident (i.e. current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.

Background Check

Required for all positions: Blue’s Standard Background Check. Required for Certain Job Profiles: Defense Biometric Identification System (DBIDS) background check if at any time the role requires one to be on a military installation. Required for Certain Job Profiles: Drivers who operate Commercial Motor Vehicles with a Gross Vehicle Weight (GVW), Gross Vehicle Weight Rating (GVWR) or combination of power unit and trailer that meets or exceeds 10,001 lbs. and/or transports placardable amounts of hazardous materials by ground in any vehicle on a public road while in commerce, may be subject to additional Federal Motor Carrier Safety Regulations including: Driver Qualification Files, Medical Certification (obtained before onboarding), Road Test, Hours of Service, Drug and Alcohol Testing, vehicle inspection requirements, CDL requirements (if applicable) and hazardous materials transportation/shipping training. Required for certain Job Profiles: Ability to obtain and maintain Merchant Mariner Credential, which includes pre-employment and random drug testing as well as DOT physical.

Benefits

• Medical
• Dental
• Vision
• Basic and supplemental life insurance
• Paid parental leave
• Short and long-term disability
• 401(k) with a company match of up to 5%
• Education Support Program

Stock Options for all regular employees (working at least 20 hours/week).

Paid Time Off

Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.

Dependent on role type and job level, employees may be eligible for benefits and bonuses based on the company's intent to reward individual contributions and enable them to share in the company's results, or other factors at the company's sole discretion. Bonus amounts and eligibility are not guaranteed and subject to change and cancellation. Please check with your recruiter for more details.

Equal Employment Opportunity

Blue Origin is proud to be an Equal Opportunity/Affirmative Action Employer and is committed to attracting, retaining, and developing a highly qualified and dedicated work force. Blue Origin hires and promotes people on the basis of their qualifications, performance, and abilities. We support the establishment and maintenance of a workplace that fosters trust, equality, and teamwork. We provide all qualified applicants for employment and employees with equal opportunities for hire, promotion, and other terms and conditions of employment, regardless of their race, color, religion, sex, sexual orientation, gender identity, national origin/ethnicity, age, physical or mental disability, genetic factors, military/veteran status, or any other status or characteristic protected by federal, state, and/or local law. Blue Origin will consider for employment qualified applicants with criminal histories in a manner consistent with applicable federal, state, and local laws, including the Washington Fair Chance Act, the California Fair Chance Act, the Los Angeles Fair Chance in Hiring Ordinance, and other applicable laws. For more information on “Know Your Rights,” please see here.

Affirmative Action and Disability Accommodation

Applicants wishing to receive information on Blue Origin’s Affimative Action Plans, or applicants requiring a reasonable accommodation in order to participate in the application and/or interview process, please contact us at [e-mail]. Please note this is a publicly managed inbox. Please do not include any personal medical information in your request.

Blue Origin was founded with a vision to enable a future where millions of people are living and working in space to benefit Earth. In order to preserve Earth, Blue Origin believes in the need to enable humanity to expand, explore, find new energy and material resources, and move industries that stress Earth into space. Blue Origin believes it has an important role in building a road to space and lowering the cost of getting there. At Blue Origin, we’re working on this today by developing fully reusable launch vehicles and systems that are safe, reliable and affordable. Every launch vehicle is designed for human spaceflight from the beginning and able to ferry payloads to space.

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