Principal Manufacturing Engineer Injection Molding

Haier US Appliance Solutions, Inc.; Newburg (KY); On-site; USD 70,000 - 90,000; Full time

Job summary

Haier US Appliance Solutions, Inc. in Newburg, KY seeks a Manufacturing Engineer focused on injection molding for the AP2 factory. You'll prepare the factory for product launches, manage documentation, and serve as a technical liaison. Candidates should possess a Bachelor's degree in a related field and 5-7 years of experience with automated manufacturing systems.

The role requires problem-solving abilities and the capacity to support a 24/7 operations environment. Additional qualifications, such as Six Sigma certification, are preferred.

Qualifications

• 5-7 years’ experience in an engineering role with automated manufacturing.
• Experience with large-tonnage injection molding equipment.
• Strong problem-solving skills.

Responsibilities

• Prepare and support AP2 factory for production.
• Manage and execute documents related to equipment and operations.
• Liaise with the factory and support operations.

Skills

Collaborate at all organizational levels

Problem-solving abilities

Organizational skills

Project management skills

Leadership or technical proficiency

High energy and motivation

Education

Bachelor of Science in mechanical, electrical, manufacturing engineering, business, or related field

Tools

Allen Bradley PLC programming

Fanuc Robotics programming

Job description

Manufacturing Engineer (Injection Molding)

Location: Louisville, KY, USA. Position: 100% onsite. Focus on injection molding and component automation for the AP2 factory, supporting the Front Load Washer Program at GE Appliances, a Haier company.

Key Responsibilities

• Prepare and support the AP2 factory for launch and production of the Front Load Washer Program.
• Develop, manage, and execute supporting documents, projects, and operational readiness related to equipment, tools, and operations.
• Act as the primary liaison for the AP2 factory and develop and support equipment, tools, and operations.
• Provide technical factory representation for injection molding presses and automated auxiliary equipment; attend cross‑functional meetings and design reviews.
• Create standardized work, maintenance procedures, TPM check‑lists, and training documents for each process and equipment in collaboration with OEMs.
• Establish initial operational budgets for each equipment/process and area.
• Develop and support KPI tracking tools, AI implementation, and DT hardware.
• Prepare manufacturing and process areas for factory operations readiness.
• Use problem‑solving techniques (8D, A3, 5‑Why) to propose and support KPI‑related projects.
• Support materials layout and AMR strategy with the AP2 Materials Team; support factory‑wide KPI initiatives.
• Serve as the point‑of‑contact for incoming maintenance on new equipment.
• Collaborate with TPM and maintenance teams on preventative maintenance procedures and with contract mold maintenance team.

Requirements

• Proven ability to collaborate at all organizational levels to drive operational success and continuous improvement.
• High energy, initiative, and motivation to contribute to a team‑oriented environment and pursue personal and professional growth.
• Excellent organizational and project‑management skills.
• Strong problem‑solving abilities and follow‑through on initiatives.
• Leadership or technical proficiency in manufacturing, warehousing, distribution, materials management, quality, procurement, or fulfillment.
• Willingness to support a 24/7 manufacturing environment, with occasional off‑shift, on‑call, and weekend work.

Minimum Qualifications

• Bachelor of Science in mechanical, electrical, manufacturing engineering, business, or a related scientific field.
• 5‑7 years’ experience in an engineering role working with automated manufacturing equipment, processes, and production systems.
• Experience with large‑tonnage injection molding equipment, resin delivery systems, robotic part load/unload systems, and injection mold troubleshooting.

Preferred Qualifications

• 7+ years of experience working with advanced automated injection molding equipment, processes, and production systems.
• Extensive experience leading or working with injection molding machines and automated equipment operations.
• Allen Bradley PLC programming and troubleshooting/diagnostic experience.
• Fanuc Robotics programming and/or troubleshooting experience.
• Six Sigma certification preferred, with strong knowledge of Lean, DMAIC, and other improvement methodologies.
• Track record of driving results through analytical methods, project scheduling, and teamwork.

Working Conditions

• Standard office and manufacturing environment.
• May involve lifting materials and products up to 25 pounds.
• Requires use of safety equipment: safety glasses, hearing protection, gloves, work shoes/boots.
• May require occasional weekend and/or evening work; walking and standing for extended periods; use of stairs, cross‑overs, and ladders.
• Up to 30% travel to plants, suppliers, and other locations.

Equal Opportunity Employer

GE Appliances is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status, or any other characteristic protected by law. GE Appliances participates in E‑Verify and will provide the federal government with your Form I‑9 information to confirm that you are authorized to work in the U.S. If you are an individual with a disability and need assistance or an accommodation to use our website or to apply, please send an e‑mail to [e-mail].